检验和试验项目英文.docx
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检验和试验项目英文.docx
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检验和试验项目英文
THELISTOFINSPECTIONANDTESTFORTURKEY53000TONBULKCARRIER
SS1120&SS1121
Q.A.DEPT.,SHANGHAISHIPYARDANDCHENGXISHIPYARDCo.,LTD.
MAY,2006
Owner:
_________________________________________
DNV:
__________________________________________
Q.A:
___________________________________________
INSPECTIONANDTESTSFORHULLCONSTRUCTION
No
Subject
Contents
Schedule
DNV
Owner
1
Steelplatesandsection
Materialqualityreport&visualexamination
Beforeprocessing
√
2
Majorcasting&forging(Stern/stemframe,shaftbracketsandrudderhorn)
Materialqualityreport&visualexamination
Beforeprocessing
√
3
HullWeldingMaterial
Materialqualityreport&visualexamination
Beforeprocessing
√
4
Blockfabrication(asperblockarrangementplan)
a.Structureintegrity
b.Visualqualityofseam
c.Alignmentcheckinwayofallcriticaljoint
Aftercompletion
√
√
5
Buttjointofshipway(asperblockarrangementplan)
a.Structureintegrity&visualqualityofseam
b.NondestructiveInspection
c.Groovesprepareinspectionforbuttjointoferection
Beforeprocessing
Aftercompletion
Onslipway
√
√
Polling
√
√
Polling
6
Loadinglinemarks&draftmarks
a.Checkforinstallationaccuracy
b.Checkforinstallationandweldquality
Aftermarks
Aftermarkinstallation
√
√
√
√
7
Measuringofprincipaldimensionsaftercompletionofhullconstruction
Overalllength,moldedbreadth,moldeddepth&straightnessofkeelplate
Beforelaunching
√
√
8
Funnelmarks&IMOmarks
Installationcorrectness&integrity
Aftercompletion
√
√
9
Outboardmarks
Installationcorrectness&integrity
Aftercompletion
√
√
10
Sluiceplug
Installationcorrectness&integrity
Aftercompletion
√
√
11
Tightnesstestforhull
Accordingtotightnesstestdrawingplan
Duringtesting
√
√
12
Deadweightmeasuring&incliningtest(onlyforfirstship)Lightweight(sistervessels)
Measuringofship’sweight,centerofgravity,draughtofshipfore,mid,stern
Duringtesting
√
√
13
SecondaryDe-rusting&painting
a.De-rusting
b.Int&Finishcoating
c.FinalreportssubmissiontoDNV/Shipowner
Afterde-rustbeforedelivery(launching)
√
√
√
14
HatchCoaming
Installation
Aftercompletion
√
√
15
LiftingEyesinSternRegion
Liftingeyesinspection
Aftercompletion
√
√
16
ForeMast,RadarMast
a.FabricationandInstallation
b.Structureintegrity
c.Visualqualityofseam
Aftercompletion
√
√
√
√
√
√
17
WorkingAccessClosing
InstallationandWeldingQualityCheck
Aftercompletion
√
√
18
HullIntegrity
WeldingQualityandIntegrityInspection
BeforeLaunching
√
√
19
CargoCrane
PedestalFabricationandInstallation
Aftercompletion
√
√
Notes:
1.WelderCertificate(randomCheck);
2.Pre-erectiononworkingplatform.Blockstobecompletewithalloutfittings,insidepiping,majormachineryandequipmentinERblockstobemountedtoavoidcuttingthestructureandloweringofanyitemafterlaunching.
INSPECTIONANDTESTSFORHULLOUTFITTING
No
Subject
Contents
Schedule
DNV
Owner
1
Rudderstock
a.Materialqualityreport
b.Fabricationinspection
Beforemachining
Aftermachining
√
√
√
√
2
Rudderpintle,tiller&ruddercarrieretc.
a.Materialqualityreport
b.Fabricationinspection
c.Installationinspection
Beforemachining
Aftermachining
Duringinstallation
√
√
√
√
√
3
RudderBlade
a.Materialqualityreport
b.Visualqualityofseam
c.Tightnesstestforoutsideofseam
d.RudderbladeM.TandU.T
e.Pre-installationandintegratedinspectioninworkingshop
f.FillingEpoxytarPaintingintorudder
Beforemachining
Beforesealingup
Afterweldingduringtesting
DuringConstruction
Beforecompletion
Beforecompletion
√
√
√
√
√
√
√
√
√
√
√
4
Installationofrudderequipment
a.Tapercontactsurfacebetweenrudderstockpintleandblade
b.Alignmentofrudderblade,stockandpintle
c.Checkfastingnutofrudderstockpintle
d.Checkforgapbetweenrudderpintlebearinginstallation
e.Checkforrudder-blade-zeropositionandturningtest
f.Checkforgapofrudderpoststopper
g.SteeringGearingInstallation
h.Chocklinerinspection
Duringassembling
Inworkshop
Duringassembling
Afterinstallation
Beforelaunching
Duringinstallation
Duringinstallation
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
5
Steeringgearingsystem
a.Performanceeffectivetest
b.Automatic&emergencysteeringeffectivetest
c.Alarm&safetydevices
d.Rudderangleindicator
Aftercompletion
Duringmooringtest&seatrial
Duringmooringtest&seatrial
√
√
√
√
√
√
6
Anchors,chainsandaccessories
a.Visualinspection
b.Stampmarks
Beforeinstallation
Beforeinstallation
√
√
√
7
Anchorwindlass
Installationcorrectness
Afterinstallation
√
√
8
Anchorsystem
a.Runningtest
b.Dropping&liftingtest
c.Anchortrippertest
d.Chocklinerinspection
Duringmooringtest&seatrial
Duringmooringtest&seatrial
Duringconstruction
√
√
√
√
√
√
√
√
9
Mooringequipment
a.Installationcorrectness&integrity
b.Washchaindemonstration
Aftercompletion
Aftercompletion
√
√
√
√
10
Cablewinch
a.Installationintegrity
b.Runningtest
c.Chocklinerinspection
Afterinstallation
Mooringtest
Duringconstruction
√
√
√
√
√
√
11
Accommodationladderandwinch
a.Loadtest
b.Effectivetest
Afterinstallation
Aftercompletion
√
√
√
√
12
Life-savingequipment
a.Lifeboatdavitinstallationcorrectness
b.Loadingtestofdavit
c.Boathooking&unhookingtest
d.Checkforboatspares&accessories
e.Amountstoragecorrectness,checkforotherappliance&riggings
f.Boatliftingtest
Beforeinstallation
Mooringtest
Aftercompletion
Mooringtest
Afterinstallation
Mooringtest
√
√
√
√
√
√
√
√
√
√
√
√
13
Pilotladder(includeropeladder)
Loading/effectivetest
Aftercompletion
√
√
14
Fooddavit(storescrane)
Cranedavit
a.Integrityofinstallation
b.Operation&loadingtest
Aftercompletion
Mooringtest
√
√
√
√
Hosedavit
Operation&loadingtest
Mooringtest
√
√
Suezlightdavit
Operation&loadingtest
Mooringtest
√
√
15
Cranedavit
a.Integrityofinstallation
b.Operation&loadingtest
c.Grabbuckinstallation,motionladderinstallation
Aftercompletion
Mooringtest
Aftercompletion
√
√
√
√
√
√
16
Hatchcover
a.Dimensioninspection
b.Integrityofinstallation&weldingquality
c.Tightnesstest
d.Effectivetest
e.Finalpaintcheck
Aftercompletion
Aftercompletion
Aftercompletion
√
√
√
√
√
√
√
√
√
√
17
Water-proofdoor,weatherproofequipment
a.Installationintegrity
b.Tightnesstest
Mooringtest
Mooringtest
√
√
√
√
18
Firefightingequipment
Integrity&correctness
Afterinstallation
√
√
19
Accommodationfirefightingequipment
Anti-firematerial&integrityofanti-firestructure
Before&afterinstallation
√
√
20
Equipmentinaccommodationcabins(IL092+133)
a.Integrityofequipmentandsurfacequality
b.Runningtestforwashingmachine&galleyequipment
Aftercompletion
Aftercompletion
√
√
√
21
Cargooutfittinginspection
a.Ladderverticality,slope
b.Pipelineprotection
Aftercompletion
Aftercompletion
√
√
√
√
22
HatchCover
a.InstallationInspection
b.Blasting
c.WeldingqualityInspection
Beforeclosing
Beforeclosing
Beforeclosing
√
√
√
√
√
√
23
Decorationforaccommodation
InstallationInspection
Aftercompletion
√
√
24
Furniture
IntegrityInspection
Aftercompletion
√
√
25
LoadingComputer
EffectiveInspection
Aftercompletion
√
√
26
Grab
PedestalMounting/FixInspection
Aftercompletion
√
√
27
LiningpanelingandceilinginAccommodation,ECR
InstallationInspection
Aftercompletion
√
√
28
AHURoom,CO2Room,EmergencyGeneratorRoom
OutfittingInspection
Aftercompletion
√
√
Notes:
1.InstallationInspection,pressuretestingofallHullandAccommodationpipingsystemsyardtogivedetaillist;
2.Areawiseoutfittinginstallation&completioninspectionwithinHullandAccommodationyardtopreparedetaillist.
INSPECTIONANDTESTSFORMACHINERYINSTALLATIONS
No
Subject
Contents
Schedule
DNV
Owner
1
Shafting
a.Centering&positionfixing
b.Boring&recentering
c.Fixing&tightnesstestforL.O.pipeofsterntube
d.Press-fittingoffore&aftsterntubebearing
e.Fixingofpropeller
f.Measuringofclearancebetweenpropellershaftandbearing
g.Alignmentofshafting
h.Materialqualityofconnectionboltandmatingdimensionofreamerboltholeofshaft
i.Mountingofintermediatebearing
j.Fixingandtightnesstestofsternshaftsealingdevice
k.Jack-liftingtest
Beforeboring
Afterboring
Afterfitting
Duringpressing
Afterassembling
Duringfixing
Aftercompletion
Aftermachining
Afterfixing
Aftercompletion
Aftercompletion
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
2
Propellershaft
a.Materialqualityreport
b.Dimensionaftermachining(Magneticpowerdetecting)
c.Matingofpropellerwithshaft
d.Checkforinstalling
Beforemachining
Beforegettingdownmachiningtool
Beforeassemblingonslipway
√
√
√
√
√
√
√
3
Intermediateshaft
a.Materialqualityreport
b.Dimensionaftermachining(Magneticpowerdetecting)
Beforemachining
Beforegettingdownmachine
√
√
√
4
Sterntube
a.Materialqualityreport
b.Tightnesstestafterwelding
c.Alarm&safetydevice
d.Clearanceinspection
Beforemachining
Afterwelding
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