GM通用APQP要求原版.docx
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GM通用APQP要求原版.docx
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GM通用APQP要求原版
GeneralMotorsCorporation
AdvancedProductQualityPlanning
WorldwidePurchasing
October2002
Revision2
Preface
ThisReferenceManualrepresentsthecollaborativeeffortsofaGMworldwideteamengagedtodevelopaGMCommonAPQPprocess.Priortothis,eachGeneralMotorsSupplierQualityorganizationfacilitatedtheimplementationoftheAPQPprocessusingdivisionalandregionalspecificmethodologies.
TheglobalteamharmonizedandstandardizedthevariousdivisionalandregionalAPQPprocessesanddevelopedthisGMAPQPManual(GM1927).ThismanualdefinesGM’scommonglobalproductqualityplanningrequirementsthatarenecessarytodevelopandimplementanAPQPprocessforaproductorservice.ItisintendedasastandardtoprovidetheSupplierQualityEngineer,andthesupplier,acommonformatfromwhichtoproceedwithallstepsofAPQP.
ThisdocumentisthesecondrevisiontotheinitialreleaseandhasbeenupdatedtoreflectthemostrecentrequirementssetbyGeneralMotorsforallGlobalSuppliers.Aspartofthisupdate,aRevisionHistorysectionhasbeenaddedtoprovideabriefdescriptionoftheOctober2002changes.
Approvalsforthisrevisionareasfollows:
M.WolfM.Moretti
WorldwidePurchasingLatinAmericanOperations
SupplierQualitySupplierQuality
T.NejmanM.Aldea
PowertrainAsianPacificOperations
SupplierQualitySupplierQuality
W.KraatzM.Schöenleber
NorthAmericanVehicleOperationsEuropeanOperations
SupplierQualitySupplierQuality
I
TableofContents
Preface…………………………………………………………………………..I
TableofContents…………………………………………..………..….……..II
ManualContentExplanation…………………………………..………..…....IV
CustomerMonitored/SupplierMonitoredMatrix………………...……….…..V
APQPProcessModelFlow……………………………………………….…..VI
RevisionHistory……………………………………………………………...VII
APQPTaskDefinitions
Task1:
CommoditySourcingStrategyMeeting…………………….………........1
Task2:
TechnicalReviews……………………………………………….……...3
Task3:
RiskAssessment&Sourcing…………………………………………….5
Task4:
SupplierProgramReviews…………………………………….………...7
Task5:
TimingCharts/OpenIssues…………………………………………….12
Task6:
Feasibility&ManufacturingAssessmentLetters……………………...13
Task7:
FlowChart……………………………………………………….……..15
Task8:
DFMEA………………………………………………………………...16
Task9:
DesignReviews………………………………………………………..18
Task10:
Gage,Tool&EquipmentReviews...…………………………………20
Task11:
GP-11Pre-prototype&PrototypeMaterial...……………………..…..23
Task12:
PFMEADevelopment………………………………………………....25
Task13:
ControlPlan…………………………………………………………..27
Task14:
GP-12EarlyProductionContainment…………………………….....29
Task15:
PPAP……………………………………………………………….....31
Task16:
Run@Rate(GP-9)…………………………………………………..33
Task17:
LessonsLearned………………………………………………….......36
Appendices
Appendix1—DocumentUsageGuidelinesbyGlobalRegion…………..…..38
GM1927-1APQPProjectPlan
GM1927-2APQPTimingChart
GM1927-3SupplierQualityStatementofRequirements(SOR)
GM1927-4RequiredQualityInformationLetter
GM1927-5APQPOpenIssuesForm
GM1927-6CommoditySourcingStrategyMeetingChecklist
GM1927-7WWPAPQPAssessment
GM1927-10LessonsLearnedProcessOverview
GM1927-12LessonsLearnedCriteriaChecklist
GM1927-13TechnicalReviewChecklist
II
Appendix1—GM1927Documents(continued)
GM1927-14APQPKick-OffMeetingChecklist
GM1927-15APQPKick-OffMeetingPresentation
GM1927-16ProcessControlPlanAuditWorksheet
GM1927-17GM&SupplierProgramContactList
GM1927-18TypicalStakeholdersMeetingAgenda
GM1927-19ManufacturingFeasibilityLetters
GM1927-20ProcessCapabilityOverTime
GM1927-21RPNReductionSummaryChart
MGM1927-22MProgramManagementRASIC
MGM1927-23MDirectedBuyChecklist
MGM1927-24MSupplierProgramReviews
MGM1927-25MSubcontractorProgramStatusMatrix
MGM1927-26MSubcontractorDetailedStatusMatrix
GM1927-27FixtureDesignMatrix
GM1927-28GlobalPowertrainPFMEARiskRankingForm
Note:
MindicatesdocumentsspecifictosuppliersofComplexSystems/Sub-assemblies
Appendix2—ComplexSystems/Sub-assemblyAPQPManagement…………….40
Plan
Appendix3—GlossaryofTerms…………………………………………………..44
III
ManualContentExplanation
Eachsectionisreferencedbyatasknumberandincludesthefollowing:
∙Taskname
∙TaskOwner(s)
∙TaskTiming(approximate)
∙TaskDescription
∙Deliverablesuponcompletionofthespecifictask
∙Customer(s)forthedeliverables
∙NecessaryInputstocompletethespecifictaskincludingsourceforeachinput
∙ListingofResources—thisincludespeopleoforganizationsinvolvedincompletingthetask
∙Methodology—briefdescriptionofthetaskandpurpose
∙SQEResponsibilities—briefdescriptionofactionsrequired
∙SupplierResponsibilities—briefdescriptionofactionsrequired
∙Referencesandadditionalinformation.
Appendices
TheAppendicescontainallGMspecificAPQPformsanddocumentsthataretobeusedthroughouttheimplementationoftheAPQPprocess.DirectionsforspecificapplicationofeachformordocumentareexplainedinAPQPTaskDefinitions1through17.
DocumentProcurement
GMGlobalAPQP
AllspecificGMAPQPformsanddocumentsreferencedinthisGMGlobalAPQPmanual
(GM1927)arecontainedinthisdocumentandcanbecopiedforuse.ThismanualandalldocumentscanalsobeobtainedthroughGM’sSupplyPowerat.
GMGeneralProcedures(GPs)
AllGMGeneralProcedures(GPs)referencedcanbeobtainedbycontactingBoiseCascadeOfficeProductsat1-888-216-0371,Fax1-888-216-0603.
AIAGDocuments
AllAIAGspecificdocumentsreferencedcanbeobtainedbycontactingAIAGat01-248-358-3003.Documentscanalsobeorderedbyaccessingthewebatwww.AIAG.org.InEuropecontactCarwinLtdat44-1708-861333.
NotetoSuppliers:
Thismanualisintendedtobecomprehensiveand“all-encompassing”;however,certaincircumstanceswillpromptquestions.IfyouhaveanyquestionsregardinganypartofthismanualyouareencouragedtocontactyourrespectiveSupplierQualityEngineer.
IV
Customervs.SupplierMonitoredAPQP
Thefollowingmatrixdescribestheresponsibilitydifferencesbetween“Customer-Monitored”and“Supplier-Monitored”APQP.Suppliersareresponsibleforcarryingoutallthe“R”activitiesshowninthesuppliercolumnofthematrix,whetherornottheirpartsaredesignatedascustomerorsupplier-monitoredAPQP.Ifapartisdesignatedascustomer-monitoredAPQP,aGMrepresentativemaymonitorandapprovetheAPQPactivities.
CustomerMonitored
SupplierMonitored
APQP
APQP
APQPActivity
Supplier
GM
Supplier
GM
1
CommoditySourcingStrategyMeeting.
N/A
R
N/A
R
2
TechnicalReviews
S
R
S
R
3
WWPAPQPAssessment&Sourcing
N/A
R
N/A
R
4
SupplierGateReviews
R
A
R
I
5
TimingCharts/OpenIssues
R
A
R
A
6
Feasibility&ManufacturingAssessmentLetters
R
A
R
I
7
FlowChart
R
A
R
I*
8
DFMEA(1–SupplierDesignResponsible,2–GMDesignResponsible)
R
(1)
S
(2)
A
R
I*
9
DesignReview(1–SupplierDesignResponsible,2–GMDesignResponsible)
R
(1)
S
(2)
S
(1)
R
(2)
R
I
10
Gage,ToolandEquipmentReview
R
A
R
I
11
GP-11
R
A
R
A
12
PFMEADevelopment
R
A
R
I*
13
ControlPlan
R
A
R
I*
14
GP-12
R
A
R
I*
15
PPAP
R
A
R
A
16
Run@Rate(GP-9)
R
A
R
A
17
LessonsLearned
R
I
R
I
RResponsible(GMorSupplier)
AApprove-GMapprovesdeliverables
SSupportcompletionofdeliverables(GMorSupplier)
IInform–GMreviewsdeliverablesatdiscretionofSQE
CConsult
N/ANotApplicable
∙MaybereviewedbyGMaspartofPPAP(Dependingonsubmissionlevel)
AdvancedProductQualityPlanning(APQP)
TopFlowDown
STEPI:
Pre-sourcingActivity
A.BuyerconductsCommoditySorucingStrategyMeeting1
B.PurchasingsendsoutRFQ
C.BuyerconductsTechnicalreviews2
D.Buyer/SQE/EngineerconductWWPAPQPAssessment/sourcing3
→SupplierQualitySORinRFQ
→LessonslearnedaddedtoRFQ17
→WWPAPQPAssessment3
→SourcingRecommendation3
→PreliminaryTimingchart5,Processflowchart7,PFMEA12andControl
plan13
→TeamFeasibilitycommitment6
STEPII:
PlanandDefineProgram
A.SQEschedulesAPQPkick-offmeeting4
B.SQEhostsAPQPkick-offmeeting4
C.SupplierprovidesupdateddraftofTimingchart5,OpenIssues5,Processflowchart7,PFMEA12,controlplan13,etc.
D.InitialDesign9andGage,ToolingandEquipmentreviews10
→InitialTimingchart5,Openissueslist5,Processflowchart7,PFMEA12andControlplan13
→Scheduledatesforrequiredworkshops(KCDS)9
→UpdatedLessonsLearned17
STEPIII:
ProductDesignandDevelopment
A.SQEattendsdesignreviewsandconductsscheduledworkshops9
B.SQEreviewsgage,tool&equipmentconcept10
C.SQEreviewsprototypedraftofprocessflowchart7,PFMEA12andControlPlan13
D.GP-11planapprovedbyappropriateGMdepartment11
E.GateReview#24isconducted
→UpdatedProcessflowchart7,PFMEA12,andControlplan13
→Gage,tooling&equipmentconcept10
→FeasibilityLetter#16
→UpdatedTimingchart5&Openissueslist5
STEPIV:
ProcessDesignandDevelopment
A.SQEattendsdesignreviews9andpromoteslessonslearned17
B.SQEreviewsgageandtooldesigns10
C.SQEguidesupdateofpost-prototypeProcessflowchart7,PFMEA12,Controlplan13
D.SQEreviewserrorproofing&RPNreductionplans12
E.GP-11parts,modulesandsystemsapproved11
F.RiskAssessment3updatedbySQE
G.GateReview#34isconducted
→UpdatedProcessflowchart7,PFMEA12,Controlplan13,Timingchart5andOpenissueslist5
→Completedgage&tooldesigns10
→Feasibilityletter#26
→GP-12plan14
→UpdatedWWPAPQPAssessment3
STEPV:
ProductandProcessValidation
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