SupplierPerformanceDevelopmentProcess-PPAP.pptx
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SupplierPerformanceDevelopmentProcess-PPAP.pptx
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SupplierPerformanceDevelopmentProcessTask15PPAP20-Sep-991Task15:
PPAPTaskDescriptionProductionPartApprovalProcess(PPAP)Productionpartsaremanufacturedattheproductionsiteusingproductiontooling,gaging,equipment,operators,etcPartsfromproductionrunareanalyzedTestresultsandrecordsfromAPQParesubmittedwithPartSubmissionWarrant20-Sep-992Task15:
PPAPPurposeForthesuppliertodemonstratealldesignrecordsandspecificationrequirementsareproperlyunderstoodtheprocesshasthecapabilitytoproduceproductthatmeetsrequirements20-Sep-993Task15:
PPAPSomethingChangedApplicationAIAGPPAPmanualdefineswhenPPAPsubmissionisrequiredNewpartCorrectiontodiscrepancyinprevioussubmissionDesignorprocesschangeChangeinsourceofsubcontractedmaterialsorservicestransferorrearrangementoftooling&equipment20-Sep-994Task15:
PPAPMethodologyBuyerentersPPAPsubmissiondateonpurchaseorderApproverdeterminessubmissionleveldefaultlevel3defaultlevel4forrawmaterialSuppliersubmitsPPAPPPAPALL.xlselectronicsubmissionrecommendedApproverevaluatesPPAPpackageLevel5atsuppliersiteApproverdeterminepartsubmissionstatusNotifysupplierandmanufacturingofstatus20-Sep-995Task15:
PPAPDFMEAControlPlanEarlyProductionContainmentPlan(Pre-LaunchControlPlan)ProcesscapabilitystudiesGageMeasurementSystemAnalysisLabAccreditation&scopeRestricted&ReportableMaterialsformInterimWorksheet,ifrequiredSupplierDataReceivedWarrantAppearanceApprovalReport(AAR),asrequiredSamplePartsPrint/DesignRecordEngineeringChangeDocumentsCheckfixtures/aidsProcessFlowDiagramPFMEA20-Sep-996Task15:
PPAPPPAPReviewChecklistDelphichecklisttoassistwithevaluationofPPAPpackageActionplancreatedwithuseofchecklist20-Sep-997Task15:
PPAPFlowChartLinkageofProductCharacteristicsfromDFMEAtoOperationalStepsOperationnumbersconsistentwithPFMEA,ControlPlan,OperatorInstructionsEnsureidentificationofinspectionandreworkUseA-6ProcessFlowChartchecklistinAPQPmanualtoevaluate20-Sep-998Task15:
PPAPPFMEALinkagewithDFMEA,ProcessFlow,ControlPlan,OperatorInstructions,etcDegreetowhichhighRPNsareaddressedwithpreventivestrategiesActionPlansassigned,implemented,effectivenessassessedandRPNrecalculatedUseA-7ProcessFMEAchecklistinAPQPmanualRPN=50420-Sep-999Task15:
PPAPDFMEAAssessfeasibility,risk,designintentissuesConfirmmanufacturingprocesscapabilityconsideredFocusonCriticalCharacteristicsLessonsLearnedincorporatedUseA-1DesignFMEAchecklistinAPQPmanualtoevaluate20-Sep-9910Task15:
PPAPControlPlanEnsureControlPlanisalignedto,andcorrelateswith,DFMEA,ProcessFlow,PFMEAControlMethodsappropriatetovariationtype(s)IncorporatesLessonsLearned,StatisticalDataUseA-8ControlPlanchecklistinAPQPmanualtoevaluate20-Sep-9911Task15:
PPAPPre-LaunchControlPlanEarlyProductionContainmentrequirementsAdditionalcontrolsincludedforproperdurationorquantityPFMEAandstatisticaldatausedtodeterminewhatadditionalcontrolsnecessaryshorttermcapabilitylongtermcapabilityonsimilarprocess20-Sep-9912Task15:
PPAPProcessCapabilityStudies20-Sep-9913Task15:
PPAPMSAStudiesMeasurementuncertaintydeterminedGageR&R,Bias,Stability,andLinearityGageR&Racceptanceguidelines30%unacceptable,measuringsystemneedsimprovementVerifystudyperformedcorrectly20-Sep-9914Task15:
PPAPPartSubmissionStatusFullProductionApprovalInterimApprovalAuthorizeshipmenttoDelphiwithoutFullProductionApprovalCorrectiveActionPlanisrequiredRejectedCorrectedsubmissionrequiredbeforeproductionquantitiesmaybeshipped20-Sep-9915Task15:
PPAPInterimPartClassApartsfromproductiontoolingandmeetspecs,notallPPAPrequirementshavebeenmetBpartsfromproductiontoolingandrequirereworktomeetspecsCpartsnotfromproductiontooling,partsmeetspecsDpartsdonotmeetspecsEpartsdonotmeetspecsandvehicleswithclassEpartsrequireretrofittomakethemsaleable20-Sep-9916Task15:
PPAPSummaryAIAGPPAPmanualdefinesrequirementsAPQPProductandProcessValidationSuppliersubmitsPPAPtoproperlevelPPAPpackageevaluatedandstatusdeterminedSupplierandDelphimanufacturingsitenotifiedofPPAPapprovalstatus20-Sep-9917Task15:
PPAPReferenceDocumentsAIAGPPAP,SPC,MSA,APQPandControlPlanmanualsGM1411InterimApprovalWorksheetAIAGQS-9000ManualAppendix20:
PPAPchecklistAppendix13:
PPAPALL.XLS20-Sep-9918Task15:
PPAP
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