FMEA英文教材.pptx
- 文档编号:18897729
- 上传时间:2024-02-10
- 格式:PPTX
- 页数:79
- 大小:452.14KB
FMEA英文教材.pptx
《FMEA英文教材.pptx》由会员分享,可在线阅读,更多相关《FMEA英文教材.pptx(79页珍藏版)》请在冰点文库上搜索。
HPhilipsCFTAsiaPacificInnovation&IndustrialSupportCFThttp:
/(海量营销管理培训资料下载)FAILUREMODEandEFFECTSANALYSIS失失效效模模式式及及其其影影响响分分析析PhilipsCFTAsiaPacificInnovation&IndustrialSupportJAYTANHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|2FMEACourseScheduleDay29.00Real-lifeP-FMEAexercise-contReview10.30Tea-break10.45D-FMEA12.00Lunch1.00OrganizationAspectofFMEA3.00Tea-break3.30MaturityGridDay19.00IntroductionIntrotoFMEAProcessFMEA10.30Tea-break10.45Process-FMEA(cont)12.00Lunch1.00Real-lifeP-FMEAexercise3.30Tea-break3.45Real-lifeP-FMEAexercise-contHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|31INTRODUCTIONTOFMEAHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|4Car2:
NoMajorBreakdowns非主要的破损Fewfailures很少的失效Car1:
FrequentBreakdowns频繁地破损Manyminorcomponentsfailures许多的小部件失效Areliabilityprogram?
Whynecessary?
一一个个可可靠靠性性的的计计划?
划?
为为什什么么必必须?
须?
HPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|5CustomerSatisfaction顾顾客客满满意意Customersatisfactionmeans:
Neverhavingtosayyouresorry!
顾客满意意味着:
决不要说对不起!
HPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|6QUALITYENGINEERINGTOOLSTOOLS1DesignReview27QCTools3New7QCTools4StatisticalProcessControl5DesignofExperiments6QualityFunctionDeployment7FailureModeandEffectsAnalysisAPPLICATIONDesignQualityAssuranceDataanalysis/Problem-solvingBusinessProcessMgt,QFPHoldingtheimprovementQualitybreakthroughsMeetingcustomerrequirementFool-proofDesign&processesHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|7WhatisaFMEA?
Astructured,disciplinedprocesstosystematicallyandcomprehensively,identifyanddocumentpotentialproblemsandweaknessesinadesignorprocesssothatdesignchangescanbemadeorothercorrectiveactionstakentopreventactualoccurrenceoffailure一个结构化和专专业业化化的过程,它能系统和综合地找找出出并记录在设计和工艺过程中潜潜在在的的问题和缺点并由此作出设计改变或采取其它的改正措施以防防止止失效的实际发生HPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|8EffectofFMEAonProcessandDesignchangesDesignStartDevelopmentProductionReleaseProductionTimeNoofEngineeringChangesTraditionalapproachFMEAapproachHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|9TYPESofFMEATYPEALIASESDESCRIPTIONProductDesignFMEA*Focusontheproductitself,reviewFMEAD-FMEAsystems,parts&componentsProcessProductionFMEA*Focusonthemanufacturingprocess,FMEAP-FMEArevieweachprocessstepApplicationDownstreamcustomers*FocusoncustomersprocessFMEAManufacturingFMEA*Primarilyinterestedincompatibilitybetweenyourproduct&customersprocessService*FocusonfieldserviceFMEA*Concernedwithreliability,productapplication,maintainabilityHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|10ObjectiveofFMEAFailureMode&EffectAnalysis(FMEA)isusedtoimproveproductreliability(consideringusage,environment,lifetimeetc.)qualityof(purchased)parts(incl.hiddenfunctionsofapart)reproducibilityoftheproduct(reductionoffalloff&repairsinassembly)reproducibilityoftheproductionprocess(handling,transportetc.)FocusontechnicalproblemsLinkwithMaturityGridandRiskManagement!
HPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|11TypesofRisksMarketRiskshavingtherightproductontherighttimeTechnicalRisksachievingtheproductspecquality,reproducibilityProjectRisksprojectorganisation,teamaspects,resourcesMarketRisksTechnicalRisksProjectRisksPlanningSpecificationKnow-how,capacityHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|12UseofFMEAA.ReliabilityEngineering-Reliabilityimprovements.B.ProducibilityAnalysis-Lessrepairsandscrapduringmanufacturing.-ImprovementoftheZero-HourQuality.C.ProductionProcessAnalysis-Lessrepairsandscrap.-Determinationofprocesscontrolpoints.-Processrelease.AandBduringdevelopmentphase.Cduringworkpreparationphase.HPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|13100:
110:
11:
1PRODUCTDESIGNPROCESSDESIGNPRODUCTIONIMPROVEPRODUCTPAYBACKSLOWVISIBILITY/REWARDHIGHVISIBILITY/REWARDTIME500:
1CONCEPTDESIGNQualityLeverHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|14ReliabilityInvestigationbyMeansofFMEAPremises:
ThenormalfunctioningoftheproductQuestion:
Whatistheinfluenceof:
use-timeandenvironmentoneachcomponentPossibilities:
a.wear,b.rust,c.materialfatigue,d.contamination,e.deformationunderload(creep)f.ageing,g.processfailures.Whatistheeffectonproductfunctions?
HPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|15ProducibilityAnalysisbyMeansofFMEAPremises:
Measuringtoolis:
egFOR/ppmActions:
ActionsasoutcomeoftheProcessQualityControl(P.Q.C.)Analysis:
Focusedonfailureswhicharemadeandnoticedduringtheproductionprocess.HPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|162PROCESSFMEAHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|17FMEAfortheProductionProcessSubjectforAnalysis:
-flowchartandscenariooftheproductionprocessFocusedon:
-manipulationsoftheoperator-wrong(deviations)material-process-equipment-transport-storageHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|18FailuremodeRPN2=SO2D2ControlsCause1RPNn=SOnDnControlsCause1DevelopmentofaProcessFMEA:
AnOverviewProcessstepPurposeRPN1=SO1D1ControlsCause1EffectsSeverity,SOccurrence,OnDetection,DnHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|19HPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|20ProcessFMEAProcedure5Steps:
EstablishtheProcessFlowAnalyzetheProcessEstablishpurposeofeachoperationandthepossiblefailuremodesDefinetheweakpointsoftheProcessEstablishactionsandresponsibilitiesHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|21Step1-EstablishProcessFlowTakeintoaccountthe:
SpecificationformanufacturingSystemStructure:
-manufacturingstrategy(manual/automaticetc)-technologies,processes&equipment-line&factorylayout-suppliers,transport,materialflowSystemoperation,controlandmaintenanceSystemenvironmentalconditionsTesting&qualitycontrolMakeoftheassemblyprocessa:
PROCESSFLOWCHARTHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|22ProcessFlowChart(eg)MountpartHandlingprocessGluepartAdjustmentprocessTestingMountsubassyHandlingprocessMountpartTestingStation1Station2Station3Station4HPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|23ProcessFlowChart(eg)EquipmentsLightpencarrierLightpencarrierPress-ontoolLightpencarrierMountingfixtureElectricscrewdriverScrewdispenserLDGUcutting/insertionmachineLightpencarrierSolderingequipmentGratingadjustmentmachineGluedispenserandcuringunitMountactuatr&installspringclipMount&secureflexassemblyCutLDGUleads&mountLDGUintoLightpenhousingSolderactuatorandLDGUtoflexassyGrating&glueingofLDGUMountrack&wirespringAssemblyprocessHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|24FailureModeandEffectAnalysisChartHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|25Step2-AnalysisoftheProcessExaminationof:
Howthepurposeoftheprocess/operationarerealisedbythedesigners/engineers.Whataretheworkingconditions*static*dynamicHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|26Step3-EstablishpurposeofeachoperationandthepossiblefailuremodesWhatisthepurposeoftheprocessstep?
Whichdeviationsarepossible?
(FAILUREMODE)Whatistheeffectofthatdeviationontheproducibility?
(EFFECT)Whatisthecauseofthatdeviation?
(CAUSE)HPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|27MATERIALMANMACHINEMETHODMEASUREMENTENVIRONMENTPROCESSProductFunctionsProductFunctionsProductFunctionsProcessCause-EffectInvestigationPOTENTIALCAUSEEFFECTPOTENTIALFAILUREPOTENTIALHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|28PotentialFailureModes1.Failuremeansanyoneormoreofthefollowing2.-failuretoperform/deliverfunction3.-failuretomeetdesignintent4.-failuretomeetcustomerexpectations5.-somethingundesirable,e.g.anoisyprojector6.-applicationproblem,e.g.wrongapplication7.failurecouldoccur,butwillnotnecessarilyoccur8.describein“physical”ortechnicalterms,notasasymptomrecognisablebythecustomer9.usebrainstormingtoensurecompletenessExamples:
corrodedcrackeddeformedoxidisedleakingfracturedmalformedflattenednon-stickingcontaminatedHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|29FailureModeandEffectAnalysisChartHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|30Effects(ProcessFMEA)Eachfailuremodemayhaveundesirablesideeffectsonsomeorallthefollowing:
1.End-user(product)2.Down-streamprocess(nextoperation)3.LocalprocessAll3effectsshouldbeconsideredinanyprocessFMEAHPhilipsCFTAsiaPacificInnovation&IndustrialSupportCZB698-00-0006|10二月2024|31Severity(Process-FMEA)RatingDegreeEffectsonEffectondownEndUserStream/Localprocess1Minor*notnoticeable*noeffect2low*slightlynoticeable*noimpact/limitedeffect3*limitedimpactonboth4Moderate*custdissatisfaction*mayrequireminorrework5*reducedperformance*mayreq.unscheduledrework6*perform.Deterioration*maycausedamagetoequip.7High*highdeg.ofcustdissa
- 配套讲稿:
如PPT文件的首页显示word图标,表示该PPT已包含配套word讲稿。双击word图标可打开word文档。
- 特殊限制:
部分文档作品中含有的国旗、国徽等图片,仅作为作品整体效果示例展示,禁止商用。设计者仅对作品中独创性部分享有著作权。
- 关 键 词:
- FMEA 英文 教材