APQP-PPAP英文.pptx
- 文档编号:18833369
- 上传时间:2023-12-27
- 格式:PPTX
- 页数:50
- 大小:806.56KB
APQP-PPAP英文.pptx
《APQP-PPAP英文.pptx》由会员分享,可在线阅读,更多相关《APQP-PPAP英文.pptx(50页珍藏版)》请在冰点文库上搜索。
APQPPPAP,APQP,APerspectiveon8-DandPFMEAandControlPlanDuringAPQPandAfterwards,WhatisAPQP?
APQPisadefinedprocessforaproductdevelopmentsystemforFord,Daimler-Chrysler,GMandtheirsuppliers.APQPisanattempttoprovideacommonpathandsynchronizationofproductdevelopmentactivities.APQPisanattempttoensurecommunicationbothwithinacompanyandbetweenacompanyanditscustomer,Marketing&Communications,BenefitsofAPQP,Ensuresearlyplanningtakesplace.Directsresourcestothecustomer.Identifiesrequiredchangesearlyintheprocess.Providesqualityproductontimeandatlowestcost.Enablescross-functionalinputsandoutputs.Addressespotentialproblemsearly,Marketing&Communications,CustomerandSupplierInvolvement,Customermayinitiateplanningprocess.Supplierhastheobligationtoestablishcross-functionalteamtomanageprocess.Suppliershouldexpectthesameperformancefromtheirsubcontractors.,Marketing&Communications,DetermineCustomerRequirements,PrintPurchaseRequestorRequestforQuotation.StatementofWork(SOW)Customervisitsanddiscussions.Productchecklists.,Marketing&Communications,Training,Customerneedsandexpectations.Workingasateam.RequirementsofAPQPFMEAAPQPPPAP,Marketing&Communications,APQPFivePhaseProcess,Planning,ProductDesignandDevelopment,ProcessDesignandDevelopment,ProductandProcessValidation,Production,FeedbackAssessmentandCorrectiveAction,Pilot,Launch,ConceptInitiation/Approval,ProgramApproval,Prototype,Planning,LinksBetweentheTools,ContractReviewProgramPlan,DFMEA,TeamFeasibilityCommitment,ProduceProcessFlowDiagrams,ConductProcessFMEA,DevelopControlPlan,WorkInstructionDevelopment,ProductandProcessValidation,EnsureContinuousImprovement,PhaseI,PhaseII,PhaseII,PhaseIII,PhaseIII,PhaseIII,PhaseIII,PhaseIV,PhaseV,DetermineCustomerExpectationsandPlanforQuality,IdentifyKeyCharacteristics,DetermineRiskandFeasibility,AssociateCharacteristicswithProcessStepsandIdentifyKeyCharacteristics,ExposeSourcesofVariationandFinalizeKeyCharacteristics,DetermineMethodstoImproveProcessandControlVariation,ImplementControlPlanandStandardizetheProcess,EnsureCustomerExpectationsareMet,ExerciseManagementOversight,TheTargetandTheGoal,Marketing&Communications,LinkBetweentheDocuments,ProcessFlowDiagrams,Updatedafterproductiontrialrun.Needtoindicatespecialcharacteristicsgeneratedateachstep.CompletedAlongwithControlPlan(APQPProcess).Generallycontainssameinformationasprocesstraveler.,Marketing&Communications,ProcessFlowDiagramExample,Marketing&Communications,APQPLinkstoPFMEA,ProcessFMEA,Mustfollowflowoftheprocessflowdiagram.MustincludeALLprocessspecialcharacteristics(asaminimum).,Marketing&Communications,HowaPFMEAWorks,WheredoesthedataforthePFMEAcomefrom?
WhattypesofpeopleareapartofthePFMEAteam?
Whattypesofactivitiesshouldwespendalotoftimeon?
PFMEAs/ControlPlansand8-DsDuringAPQP,PFMEAsshouldbedrivenbyrealdata,including8-Ds(internalandexternal),warrantyandreturnedpartanalysisPFMEAsshouldbecompletedbyprocessexpertsandshouldbeadriverofthecontrolplansandworkinstructionsWorkinstructions(Postcontrollog,processparameterlogs,preventivemaintenance,etc.)implementthecontrolplanintheprocessWhenthereisaqualityproblemthereisanopportunitytoimprovethecontrolplanandtheworkinstructions,APQPLinkstoControlPlan,ControlPlans,Includesproductandprocessspecialcharacteristics.IncludesSPCrequirements.FollowsflowofprocessflowchartandPFMEA.Mayrequirecustomerapproval.,Marketing&Communications,TypesofControlPlans,Prototypebuildcontrolplan(s)Pre-launchcontrolplanProductioncontrolplan,Marketing&Communications,PrototypeBuildControlPlan,Adescriptionofthedimensionalmeasurements.MaterialtestsFunctionalteststhatwilloccurduringprototypebuild.,Marketing&Communications,Pre-launchControlPlan,Descriptionofdimensionalmeasurements,materials,andfunctionaltests.Addsadditionalproductandprocesscontrols.Purposeistocontainpotentialnonconformitiesutilizing:
Morefrequentinspectionsand/ortests.Morein-processandfinslinspectionand/orcheckpoints.Statisticalevaluations.Increasedaudits.,Marketing&Communications,ProductionControlPlan,Up-datepre-launchcontrolplan.Add:
SamplingplansControlmethodSPC,inspection,attributedataandmistakeproofing.ReactionplanNonconformancesclearlyidentified,quarantinedanddispositionmade.Requirescustomerapprovalunlessotherwisespecified.,Marketing&Communications,ControlPlanUse,Initial:
Todocumentandcommunicateinitialprocesscontrol.Next:
Guidanceincontrollingprocessesandtoensureproductquality.LastAlivingdocumentreflectingcurrentmethodsofcontrolandmeasurementsystemsused.,Marketing&Communications,MultipleMolds,Tools,DiesandPatterns,Completedimensionallayerrequiredfromonepartfromeachcavityasaminimum.Suppliermustidentifyspecificcavityforeachpartsubmitted.,Marketing&Communications,PartSubmissionStatus,Nevershipproductionpartsbeforereceivingcustomerapproval.Suppliermustensurethatfutureproductioncontinuestomeetcustomerrequirements.Noproductionpartscanbeshippeduntilapprovalisreceived.,Marketing&Communications,AutomotiveDocumentationDevelopment,DevelopProcessFlowListing,CheckforCustomerRequirements,EnterEvery“Major”ProcessfromFlowListingintoFMEAForm,Givecarefulconsiderationtowhatyouconsidera“Major”process,DevelopFMEAElementforEveryProcess,UsetheappropriateRPNnumbersandconsiderationsofotherappropriateinformation/datatodetermineCriticalcharacteristics,DeveloptheControlPlanwithCriticalCharacteristics,DevelopcontrolmechanismsappropriateforCriticalcharacteristics.,GivecarefulconsiderationtodefiningControlPlanstages,PrototypePre-launchProduction,Marketing&Communications,Marketing&Communications,ProvidesProofofCapabilityMadeupofDocumentsfromAPQP,Marketing&Communications,PPAPPurpose,Ensurethatcustomerdesignrecordandspecificationrequirementsareunderstood.Ensurethattheprocesshasthepotentialforproducingproductmeetingthoserequirements,Marketing&Communications,PPAPScope,Productionparts-generally300pieces.Includesinternalandexternalsourcesforinformation.Submissionrequiredpriortofirstproductionshipment.,Marketing&Communications,BaseDocumentation,Criticalcharacteristicsmatrix.Processflowdiagram.DesignFMEA(suppliedbycustomer).ProcessFMEA.Controlplan.,Marketing&Communications,General,Supplierisresponsibleformeetingallapplicablespecifications.Donotsubmitpartsanddocumentationresultsiftheyareoutsidespecification.Takecorrectiveactiontomeetalldesignrecordrequirements.ContactcustomerifunabletomeetallrequirementsComplywithcustomerdevelopedmaterialspecificationsand/orapprovedsourcelist.,Marketing&Communications,General,Suppliersarerequiredtocompleteandmaintaincopiesofalldocumentationidentifiedin“requirementsforapproval”regardlessofsubmissionlevel.RecordsofPPAParetoberetainedforthelifeofthepartplusonecalendaryear.,Marketing&Communications,ElementsofaPPAP,PartsubmissionwarrantSubcontractorwarrantsDesignrecord(customer/designdocumentation)Sample/Mastersample(Mastersampleretainedbysupplier)DimensionalanalysisTestdataFlowdiagramControlplanPFMEAMeasurementSystemsAnalysis(GR&R)Capabilitystudies,Marketing&Communications,PartsSubmissionWarrant,Uponsatisfactorycompletionofallrequiredmeasurementsandtests,enterallrequiredinformationonthewarrant.Aseparateisrequiredforeachpartnumber.ResponsiblesupplierofficialverifiesMeasurementsandtestsconformtocustomerrequirementsRequireddocumentationisavailableforpropersubmissionlevel.Signswarrantandprovideddate,titleandtelephonenumber.,Marketing&Communications,Marketing&Communications,PartWeight,Determinepartweightwithoutpackagingorshippingmaterial.Reportweightinkilogramstothreedecimalplaces.WeightdeterminationWeigh10partsrandomlyselectedandreporttheaverageweight.Forpartslessthan0.100kilogram,weigh10partstogetherandreporttheaverageweight.,Marketing&Communications,MasterSample,RetainsameasPPAP,orUntilnewmastersampleisproducedforthepurposeofacustomerapproval.Identifymastersampleby:
PartnumberDrawinglevelorrevisionlevelCustomerapprovaldate,Marketing&Communications,PreliminaryProcessCapabilityStudies,Characteristicsidentifiedinthecontrolplan.Usually100piecesminimum.Maybe30ifrunisless.Ppk1.67isacceptableunlessotherwisespecified.Ppk1.67requiresactionplanunlessotherwisespecified.,Marketing&Communications,ProductionTrialRun,Productiontooling,equipment,environment,facilitiesandcycletime.ProcessInstructionsandcontrolplans.Minimumquantitysetbythecustomer.Generally300parts.,Marketing&Communications,ProductionTrialRunProductUsedFor,Preliminaryprocesscapabilitystudies.MSA(ifnotcompletedearlier)FinalFeasibility.Processreview.ProductionValidationTesting.PPAPPackagingevaluationFirsttimecapabilityQualityplanningsign-off,Marketing&Communications,MeasurementSystemAnalysis(MSA),CompletestudiesasdefinedintheMSAplan.Minimumarethoseidentifiedinthecontrolplan.Subjectedtoevaluationpriortoorduringproductiontrial.,Marketing&Communications,PackagingEvaluation,Packagingmustconformtospecificationsdevelopedbycustomerorsupplier.Assessprotectionofproduct.Customerspecifiedpackagingmustbeevaluatedbyteam.Pilotorproductiontrialrunpartsusuallyusedinevaluation.,Marketing&Communications,FloorPlanLayout,Determineacceptabilityofinspectionandtestpoints.ControlchartlocationsVisualaidesInterimrepairstatio
- 配套讲稿:
如PPT文件的首页显示word图标,表示该PPT已包含配套word讲稿。双击word图标可打开word文档。
- 特殊限制:
部分文档作品中含有的国旗、国徽等图片,仅作为作品整体效果示例展示,禁止商用。设计者仅对作品中独创性部分享有著作权。
- 关 键 词:
- APQP PPAP 英文