Supplier Six Sigma Integration(ppt60).pptx
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Supplier Six Sigma Integration(ppt60).pptx
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23年9月9日1SEAGATECONFIDENTIALSupplierSixSigmaIntegrationSupplierSixSigmaIntegrationCommunicationSessionSynopsisof:
23年9月9日2SEAGATECONFIDENTIALSupplierSixSigmaIntegrationSupplierSixSigmaIntegrationProjectVisionSeagatesuppliersembracetheSixSigmaculturetotheextentthattheyusetheSixSigmamethodologyinmakingexcellentdecisionsatallaspectsoftheirdailyoperations.ThiswillbestpositionthemtocontinuouslysatisfyDelivery,QualityandCostobjectives.23年9月9日3SEAGATECONFIDENTIALSupplierSixSigmaIntegrationSupplierSixSigmaIntegrationProjectApproach:
6ToolsProliferation6OperationalFrameworkIntegrated6Training6PerformanceMeasurementToproliferatetheuseof6toolsinallkeyaspectsofsuppliersdailyactivities.Toformulatethedesiredoperationalframeworksthatfacilitate,regulateandsustaintheuseof6.Designanddevelopexcellenttrainingprogramtofacilitate6integration.ImplementameasurementsystemtomeasureandrecognizesuppliersSixSigmaeffort.Goal#1Goal#2Goal#3Goal#423年9月9日4SEAGATECONFIDENTIALSupplierSixSigmaIntegrationRolloutStrategySupplierSixSigmaIntegration6ssToolsProliferationToolsGuidelines,VerificationProcedure,ChecklistsDevelopmentSupplierPre-AssessmentCriteriatoassessProliferationReadinessSupplierClassificationCat.A“Dash”Cat.B“Run”Cat.C“Jog”Grp1Grp2Grp3Grp4Grp1Grp2Grp3Grp1ToolsGrp4Grp2ToolsGrp3ToolsGrp4Tools6ssPerformanceMeasurementsOperations(Factorydppm,ProductKPOV,ProcessKPOV)Management(6sPersonnel,ProjectsRollout,$Saving,etc.)Half-YearlyAssessmentofSuppliersby:
1.Product2.CommodityAnnual6ssScorecard.BestOverallPerformanceinSixSigmaProliferation(ProgressofG1toG4Phases)6ssOperationalFrameworkToolsProliferationFrameworkToFacilitate&SustainSixSigmaToolsProliferationmDevelopRoadmapmTasks,taskownermProgresstrackingmAwareness&RecognitionProjectExecutionFrameworkPropagateSixSigmaacrossalllevelstoexpandprojectexecutionmDevelophumanresourcemExtendedprojectexecution&progresstrackingDFSSFrameworkTofacilitateDFSStraining&designprojectcollaborationmDFSStrainingforstrategicsuppliersmDesignprojectswithDE,SQE&supplierIntegrated6ssTrainingSQE6ssTrainingCom.1stCycleSQE/SupplierBBTraining6ssCoreSyllabus:
-Champion-BlackBelt6ssModularSyllabusSubsequentCyclesSQEEBBTrainingSup.BBTrainingChampionTrainingSup.GBCertificationSupplierTrainingbyModulesDFSSCoreSyllabusSupplierDFFSTraining23年9月9日5SEAGATECONFIDENTIALSupplierSixSigmaIntegrationGoal#1:
SixSigmaToolsProliferationMajorDeliverable/Goal#1ToproliferatetheuseofSixSigmatoolsinallkeyaspectsofsuppliersdailyactivitiesbyJan2004.23年9月9日6SEAGATECONFIDENTIALSupplierSixSigmaIntegration6PerformanceMeasurementsOperations(Factorydppm,ProductKPOV,ProcessKPOV)Management6Personnel,ProjectsRollout,$Saving,etc.)Half-YearlyAssessmentofSuppliersby:
1.Product2.CommodityAnnual6Scorecard.BestOverallPerformanceinSixSigmaProliferation(ProgressofG1toG4Phases)Integrated6TrainingSQE6TrainingCom.1stCycleSQE/SupplierBBTraining6CoreSyllabus:
-Champion-BlackBelt6ModularSyllabusSubsequentCyclesSQEEBBTrainingSup.BBTrainingChampionTrainingSup.GBCertificationSupplierTrainingbyModulesDFSSCoreSyllabusSupplierDFFSTraining6OperationalFrameworkToolsProliferationFrameworkToFacilitate&SustainSixSigmaToolsProliferationDevelopRoadmapTasks,taskownerProgresstrackingAwareness&RecognitionProjectExecutionFrameworkPropagateSixSigmaacrossalllevelstoexpandprojectexecutionDevelophumanresourceExtendedprojectexecution&progresstrackingDFSSFrameworkTofacilitateDFSStraining&designprojectcollaborationDFSStrainingforstrategicsuppliersDesignprojectswithDE,SQE&supplier6ssToolsProliferationToolsGuidelines,VerificationProcedure,ChecklistsDevelopmentSupplierPre-AssessmentCriteriatoassessProliferationReadinessSupplierClassificationCat.A“Dash”Cat.B“Run”Cat.C“Jog”Grp1Grp2Grp3Grp4Grp1Grp2Grp3Grp1ToolsGrp4Grp2ToolsGrp3ToolsGrp4Tools6ssPerformanceMeasurementsOperations(Factorydppm,ProductKPOV,ProcessKPOV)Management(6sPersonnel,ProjectsRollout,$Saving,etc.)Half-YearlyAssessmentofSuppliersby:
1.Product2.CommodityAnnual6ssScorecard.BestOverallPerformanceinSixSigmaProliferation(ProgressofG1toG4Phases)Integrated6ssTrainingSQE6ssTrainingCom.1stCycleSQE/SupplierBBTraining6ssCoreSyllabus:
-Champion-BlackBelt6ssModularSyllabusSubsequentCyclesSQEEBBTrainingSup.BBTrainingChampionTrainingSup.GBCertificationSupplierTrainingbyModulesDFSSCoreSyllabusSupplierDFFSTraining6ssOperationalFrameworkToolsProliferationFrameworkToFacilitate&SustainSixSigmaToolsProliferationmDevelopRoadmapmTasks,taskownermProgresstrackingmAwareness&RecognitionProjectExecutionFrameworkPropagateSixSigmaacrossalllevelstoexpandprojectexecutionmDevelophumanresourcemExtendedprojectexecution&progresstrackingDFSSFrameworkTofacilitateDFSStraining&designprojectcollaborationmDFSStrainingforstrategicsuppliersmDesignprojectswithDE,SQE&supplierSupplierSixSigmaIntegrationRolloutStrategy23年9月9日7SEAGATECONFIDENTIALSupplierSixSigmaIntegrationGoal#1:
SixSigmaToolsProliferation(C)SixSigmaProjectsPerformance-(30points)(A)QBRPerformance-(30points)(B)StrategicBusinessPartnership-(40points)Task1:
SupplierPre-AssessmentToassess/classifysuppliersinto3proliferationgroupsbyJun2001.CategoryA“Dash”:
70-100pointsCategoryB“Run”:
40-69pointsCategoryC“Jog”:
0-39points6)%allocationofcommodity0-10%110-15%320-30%530-50%850%10107)Revenueperyearfrombusiness0-$100K1withSeagate$100K-$1million3$1million-$5million5$5million-$10million8$10million1010(C)SixSigmaProjectsPerformance-30points8)Percentageoffully/partially0%-10%1completedprojectsvsBlackBelt11%-20%3graduationdate(inmonths).Eg.21%-30%5completed2.5projectswithin8mths31%-40%8aftergraduation=2.5/8*100%=31%40%10109)Averagetimetakentofully5.5mths&more1completeaBBproject.4.5mths-5.5mths3Epleted2projectsin6.5mths3.5mths-4.5mths5=6.5/2=3.25mths2.5mths-3.5mths870%10Legend:
70-100=CategoryA(Dash)1040-69=CategoryB(Run)TotalScore740-39=CategoryC(Jog)CategoryA1010101010SupplierPre-AssessmentChecklistSupplierName:
Date:
ComoditySpecificPeriod:
CriteriaRatingGuideRatingScores(A)QBRPerformance-30points1)DPPMperformanceatSeagate0-9points1baseonaverageQBRscorecard10-14points3pointsforthelast3quarters15-19points520-24points825-30points10102)QualityInitiativeperformance0-9points1baseonaverageQBRscorecard10-19points3pointsforthelast3quarters20-29points530-34points835-40points10103)OverallaverageQBRServiceratings0-59points1scoreforthelast3quarters60-69points370-79points580-89points890-100points1010(B)Strategicbusinesspartnership-(40points)4)No.ofpartssuppliedtoSeagate0-2parts1bysupplier3-5parts35-7parts58-10parts81010parts105)PercentageofSeagateBusiness0-10%110-15%320-30%530-50%850%1010135523年9月9日8SEAGATECONFIDENTIALSupplierSixSigmaIntegrationGoal#1:
SixSigmaToolsProliferationSupplierClassificationSlips23年9月9日9SEAGATECONFIDENTIALSupplierSixSigmaIntegrationTasks2to4:
ProliferationofSixSigmaToolsTosystematicallyintegrateSixSigmatoolsintodailyoperationsofeachsupplierin4phases(Group1to4phases)byJan2004.Goal#1:
SixSigmaToolsProliferationCat.A“Dash”Grp1Cat.B“Run”Cat.C“Jog”Grp2Grp3Grp4Grp1Grp2Grp3Grp1PhaseGrp4Grp2PhaseGrp3PhaseGrp4Phase3ProliferationGroupsofSuppliersCategoryA:
average4monthsperphaseCategoryB:
average5monthsperphaseCategoryC:
average7monthsperphaseTotal28monthsforalltargetedsuppliersOct2001Jan2003Oct2001Jun2003Oct2001Jan2004Task4Task3Task223年9月9日10SEAGATECONFIDENTIALSupplierSixSigmaIntegrationGoal#1:
SixSigmaToolsProliferation4GroupsofSixSigmaToolsSixSigmatoolsareclassifiedinto4groups(Group1to4tools)accordingtoeaseofuseandrequireddepthofstatisticalknowledge.Theseareproliferatedover4differentphasesoftrainingandimplementation.G1PhaseSupplierG1ToolsG2ToolsG3ToolsG4ToolsForexample:
Cause-and-Effect(fish-bone)diagram:
EasytounderstandandapplyGroup1toolHypothesistesting,regressionanalysisandDOE:
Requirein-depthstatisticalknowledgeGroup3or4tools.G2PhaseG3PhaseG4Phase23年9月9日11SEAGATECONFIDENTIALSupplierSixSigmaIntegrationProliferationMatrixmGroup1to4toolsarepairedwithasupplierscriticaloperationstoform4ProliferationMatrices(seenext4slides).Forexample,Group1toolswillbeintegratedintoasupplierscriticaloperationsperGroup1ProliferationMatrix.Goal#1:
SixSigmaToolsProliferation23年9月9日12SEAGATECONFIDENTIALSupplierSixSigmaIntegrationGroup1ProliferationMatrixGoal#1:
SixSigmaToolsProliferationCriticalOperationsNormalityCapabilityProcessParetoFishboneCause&FMEAMSATestStudy1MappingChartDiagramEffectMatrix(GR&R1)FirstArticleIn-ProcessCtrl/SPCLATCommoditySpecificInitiativesDPPMImprovementPlansContinuousImprovementProjectsSCAR/SPARSSATDFMRolledThroughputYieldUsingMinitab/Median,Histogram,Dot/BoxPlotDescriptiveStatisticsGroup1Tools23年9月9日13SEAGATECONFIDENTIALSupplierSixSigmaIntegrationGroup2ProliferationMatrixGoal#1:
SixSigmaToolsProliferationGroup2ToolsCriticalOperationsMSAScatterCorrelationCapabilityBasicAdvanced(GR&R2,etc)PlotStudy2SPCSPCFirstArticleIn-ProcessCtrl/SPCLATCommoditySpecificInitiativesDPPMImprovementPlansContinuousImprovementProjectsSCAR/SPARSSATDFMUsingMinitab23年9月9日14SEAGATECONFIDENTIALSupplierSixSigmaIntegrationGroup3ProliferationMatrixGoal#1:
SixSigmaToolsProliferationGroup3ToolsCriticalOperationsParameterHypothesisSampleSizeMulti-VariANOVAEstimationTestingCalculationChartFirstArticleIn-ProcessCtrl/SPCLATCommoditySpecificInitiativesDPPMImprov
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