沃尔玛产品检验标准.docx
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沃尔玛产品检验标准.docx
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沃尔玛产品检验标准
公司内部编号:
(GOOD-TMMT-MMUT-UUPTY-UUYY-DTTI-9018)
沃尔玛产品检验标准
WALMARTStores,Inc.
1.Introduction(略)
2.RegulatoryCompliance符合规定
WalmartSuppliersmustcomplywithalllaws,includingFederal,StateandLocallaws,asrequiredundertheSupplierAgreement.
供应商必须按供应商协议要求遵守联邦、州和地方法律。
3.FootwearTestingProgram鞋测试程序
Thisisanannualtestingprogramthatinvolvestestingofthefollowingsamples:
年度测试程序包括测试以下样品:
FootwearPre-Production/ComponentsTesting鞋产前/部件测试
ProductionTestingofCompleteShoe整鞋的生产测试
In-StoreTesting场内测试
WarehouseTesting仓库测试
OthertestingattherequestoftheWalmartNewYorkOfficeTechnicalDepartmentorComplianceDepartment沃尔玛纽约办公室技术部或合规部要求的其他测试
流程图
FootwearPre-Production/ComponentTestingProcess鞋产前/部件测试流程
所有的新款,现有款式每年1X
3000双以上的订单需要测试
3000双及以内的订单不需要测试
ManualName:
WalmartUSAFootwearRevised:
April20104
FootwearProductionTestingProcess生产测试流程
不合格,则提交纽约申诉办公室处理
第二次测试
合格或基本合格——装运
2:
童鞋必须在每个生产步骤进行限制物质的测试
NOTE1RefertoSection3..ProductionTestingIncentiveProgramincorporatedintoProductionChildren'sitemsaretestedforrestrictedsubstancesateachproductionaccumulationDirectImportandFirstCostordersrequiretesting(POCO)priortoshipmenttothestates.DomesticlandedordersrequireWarehouseTesting(POCO)priortoallocationofordertothe
stores(refertoSection3.3.2ofthismanual).
Manual:
WalmartUSAFootwearRevised:
April20105
In-StoreQualityAuditProcess场内测试流程
注释:
所有的商品每年至少从商品抽样一次。
Note1
Allitemspulledfromthestoreatleast1xperyear.
Replenishableitemspulledfromthestore1or2timesperyearbasedonSupplierperformance(refertosectionofthismanual)
ManualName:
WMUSAFootwearRevised:
April20106
FootwearProductionWarehouseTesting(POCO)Process仓库测试(POCO)流程
关键沃尔玛不合格
生产样品有一项安全/规定要求检测不合格
Manual:
WalmartUSAFootwearRevised:
April20107
FootwearPre-Production/ComponentTesting鞋产前/部件测试
ItistheSupplier’sresponsibilitytoensurethatallfootwearcomponentsand/orpre-productionsamplesaresubmittedtothelaboratoryonatimelybasisandnolaterthan60dayspriortotheshipdate.
供应商应当确保及时且不迟于装船前60天将部件和样品送检。
FootwearComponentsTestingmustbecompletedforallitemsmanufacturedinAsiaPacific.FootwearcomponentstestingwillonlybeconductedatatestinglaboratoryinShenzhen,China(seeAppendixCforlocation)
亚太区产品必须进行部件检测,检测只能在深圳的实验室进行。
.
TheSupplierdoesnothavetowaituntilapurchaseorderiscreatedtosubmitfootwearcomponentsand/orpre-productionsamplesofthecompleteshoefortesting.Pleaseencloseacopyofthequotesheetforeachstyleorstocknumberwhenthepurchaseorder(s)isnotavailable.
供应商可以不必等收到订单再送检,如果没有订单,请附报价单或者商品编码。
ProductionTesting生产测试
Productionsamplessubmittedfortestingmustrepresenttheactualproduct(completeshoe)beingmade.
送检的样品必须能够代表的实际生产的产品。
…ifachangeismadeinfactories,orifgoodsaresplitintodifferentfactories…,productionleveltestingmustbeaccomplishedforeachfactor
如果更换工厂或者产品分派到不同工厂生产,生产测试应该分别各工厂进行
Children’sitems:
Anychangeofmaterialsorfactorywillrequirerestrictedsubstancetesting.
儿童产品:
任何材料或工厂的更换必须进行严格的实质性测试。
ProductionTestingIncentiveProgramforSuppliers供应商生产测试激励(分类)
TierISupplierswith10%orlessfailuresandnoCriticalRegulatoryorCriticalWalmartfailures
-One
(1)Productiontestforupto100,000双.
-One
(1)additionalProductiontestforevery250,000双for.over100,000双.
-1xyearIn-Storetesting.
I类供应商检测不合格率在10%或以下,且没有重大规定或重大沃尔玛不合格
-10万双内一次生产测试
-超过10万双的,每25万双进行一次测试
-1年1次场内测试
TierIISupplierswithanyCriticalRegulatoryorCriticalWalmartfailuresorwithoverallmorethan10%failurerate:
-Followtestingprocessoutlinedinsection
-2xyearIn-Storetesting
II类供应商为有重大规定或重大沃尔玛不合格,或者总体不合格率超过10%:
-按的要求进行检测
-1年2次场内测试
Allperformancecriteriaisbasedonaprior12monthsperformance,butreviewedbi-annually.
检测结果根据之前的12个月计算,每2年审核一次。
Note:
Supplierswith10orlesstestsperyearareTierIISuppliers.
每年测试在10次或少于10次的为II类供应商。
ProductionWarehouseTesting(POCO)PriortoDistributiontoStores派送前的仓库测试
FailuresforthefollowingtestingattributesarerequiredtofollowthePOCOprocess:
以下项目测试不合格必须进入POCO流程
Leadcontentinchildren’sshoes童鞋铅含量
Formaldehydeinchildren’sshoes童鞋含甲醛
Phthalatesinchildren’sshoes童鞋含苯二甲酸
Mechanicalhazardsforchildren’sshoes(smallparts,sharpedges/points)童鞋机械危害(小部件,锋利边/点)
Traceabilitylabelinginchildren’sshoes童鞋标签可追溯性
Staticskidresistance静态防滑
Women’shighheelfatigueandimpact(component)女鞋高跟疲劳和冲击
Women’shighheelattachmentstrength女鞋高跟附着强度
Steeltoeimpactandcompressiontests钢趾冲击及抗压测试
Staticsoakandwetflexwaterprooftests静态浸泡和湿弯曲防水测试
Non-marking–forshoeswithoutsoleslabeledasnon-marking无痕(大底标识无痕)
Oilswell–forshoeswithoutsoleslabeledasbeingoilresistant(component)油泡胀(大底标识防油)
Temperaturerating–forbootslabeledasbeingtemperaturerated温度等级(靴子标识温度等级)
Safetyworkshoes–improperlabeling安全工作鞋(不恰当标识)
In-StoreQualityAuditProtocol场内质量审核规定
Forthe“InitialIn-StoreQualityAudit”representativesizesandafullcolorrangeofeachstylewillbepulledfromthestores.AdditionaltestingoffailedIn-Storegoods(HighSamplingRetest)mayoccurwhenthe“InitialIn-StoreQualityAudit”resultsinaCriticalRegulatoryorCriticalWalmartTestFailure(seeHighSamplingRetestsectionbelow).RefertosectionfortheIn-StoreQualityAuditProcessdiagram.
初始场内质量审核从商场内抽取代每款表性尺码和全部色系。
重大规定和重大沃尔玛测试不合格可能导致不合格产品的附加测试。
参加流程。
TheInitialIn-StoreQualityAudit初始场内质量审核
DuringtheinitialIn-StoreQualityAudit,allitemswillbepulledfortestingassoonastheyareavailableinstores.Allapplicabletestingwillbeconducted,includingCriticalRegulatoryandCriticalWalmartcompliancerequirementsandperformancetesting.
所有的产品测试所有的项目
HighSamplingRetest高样本复测
AHighSamplingRetestisconductedwhenaninitialIn-StoreQualityAuditfails.
初始场内审核不合格则进行高样本复测
SamplesforHighSamplingRetestofthefailedproductwillbepulledandsubjectedtoretestingforthefailureattributeonly(notfulltesting)unlessfulltestingisrequestedbyWalmart.
高样本复测只测试不合格的项目,除非沃尔玛要求全部测试
订单量
样品规模
主要和重大的沃尔玛不良数量
合格/不合格
10,000双以下
32双
2/3
10,001-35,000双
50双
3/4
35,001-500,000双
80双
5/6
500,001以上
125双
7/8
ImportantNote:
CriticalRegulatoryfailureshavea“zerotolerance”levelandanyfailurewillresultinaProductRecallfromthestores.
注意:
重大规定不合格实行“零容忍”,任何违规将导致产品召回。
WalmartExceptionOrders例外订单
Exceptionordersarebuysmadeoutsideofthenormalmilestonedeadlinesinordertoreacttomarketdirectionorfashiontrends.
例外订单是因市场导向或流行趋势而需要采购的非正常期限的订单。
Note:
Supplierisresponsibletoreviewallrequirementstoenableproperapprovalprocessasdefinedbelowbeforeacceptinganorder.
供应商在接单前应当确认符合以下规定的流程。
ThefollowingtableoutlinestheTestingProcessforExceptionOrders.
例外订单的测试流程
定义
预先批准
测试要求
标识
快速采购
Pre-madeproductfromaSupplier.Productalreadyproducedattimeofthebuy.
产品在下单时已经在产
WalmartDeptVP/DMMorCategoryTeamLeaderpre-approvalrequiredtobea“PickUpBuy”.TestinglabmustbenotifiedbytheWalmartDeptVP/DMMorCategoryTeamLeaderofthe“PickUpBuy”beforesamplesaresubmitted.
沃尔玛预先批准,且通知实验室
Component/PreproductionTestingnotrequired.*ProductionTestingrequiredandmustbesubmittedtothedesignatedtestinglab.RefertoSectionforrequiredsizestobesubmitted.Fullcolorrangeforeachstylemustbesubmitted.InStoreQualityAuditisrequired.
无须部件/产前检验
到指定实验室进行生产检验
按规定送样
每款全色系送检
需要场内检验
Suppliermustindicate“PickUpBuy”onthetestingapplicationform.
供应商在检测申请上注明“快速采购”
TestOrder试订单
Smallorderstotestnewitemorconcept.Goodshavenotbeenproducedatthetimeofthebuy.
之前未生产过的新产品的小订单
WalmartDeptVP/DMMorCategoryTeamLeaderpre-approvalrequiredtobea“TestOrder”.TestinglabmustbenotifiedbytheWalmartDeptVP/DMMorCategoryTeamLeaderofthe“TestOrder”beforesamplesaresubmitted.
沃尔玛预先批准,且通知实验室
Component/PreproductionTestingnotrequired.*ProductionTestingrequiredandshouldbesubmittedtothedesignatedtestinglab.RefertoSectionforrequiredsizestobesubmitted.Fullcolorrangeforeachstylemustbesubmitted.InStoreQualityAuditisrequired.
无须部件/产前检验
到指定实验室进行生产检验
按规定送样
每款全色系送检
需要场内检验
Suppliermustindicate“TestOrder”onthetestingapplicationform
供应商在检测申请上注明“试订单”
TestReportRatings检测报告评级
PASS:
ThesamplehasnoCriticalRegulatory,CriticalWalmart,Major,orMinorDefects
合格:
样品无重大规定、重大沃尔玛或重大或小的缺陷
MARGINALPASS:
AllproductswithMinorDefectsandminordeviationsfromstandards,asdecidedbythelaboratory,willberated“MarginalPass”.
基本合格:
测试有小缺陷的小的偏离
MarginalPassratingisanapprovalforSuppliertoshipgoods
基本合格供应商可以装运
Insituationswherenumerousviolationsofapprovedstandardscontinue,theseratingscouldresultinfuturetestfailure
如果一再重复违规,则可能导致今后不合格.
SuppliersshouldinsurethattheyadheretotheWalmartFootwearStandards.
供应商应保证遵守沃尔玛鞋产品的标准
WalmartreservestherighttocancelanyorderwithaMarginalPassrating.
沃尔玛有权取消基本合格产品的订单
FAIL:
ThesamplehasCriticalRegulatory,CriticalWalmart,orMajorDefectsasdefinedinsectionandaslistedinAppendixA.
不合格:
样品有重大规定不合格,重大沃尔玛不合格或者重大缺陷
DefectClassification缺陷分类
CriticalRegulatory–Impactsproductthatisnon-compliantwithgovernmentregulations
重大规定:
产品不符合政府的规定
CriticalWalmart–Walmartrequirementsthatarenotcoveredbylaw.
重大沃尔玛:
法律之外的沃尔玛的要求
Major–Likelytoresultincustomercomplaintorreturn
重大缺陷:
很可能导致客人投诉或退货
Minor–Unlikelytoresultincustomercomplaintor
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