GMgp5供方质量过程和测量程序.pptx
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GMgp5供方质量过程和测量程序.pptx
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GP-5December,2001Edition,Purpose:
TrainSupplierpersonnelonchangestoGP-5/GQTSProcess:
ExplanationofGP-5enhancementsandscreenshotsofGQTSenhancementsProduct:
Understandingofprocessandsystemenhancements,OverviewofchangesmadetotheprocedureOverviewofPRRSystemChangesinGQTSDescriptionofGMSupplyPowerGP-5folder,WhatdoesthisGP-5TrainingInclude?
ChangestoGP-5,ControlandReworkCompanyAcompanyapprovedbyGeneralMotorstoperformcontrolledshippinglevel2inspectionsorotherworknecessarytoensureproductquality.Thiscompanyperformsdirectlyundertheresponsibilityofthesupplier.LineAccumulationsLineaccumulationsaredefinedasunavoidablediscrepanciesorsinglecasesofcommoditieswhereonlyinitialresponseisneeded.ThesePRRswillbeissuedonamonthlybasisperpartorpartgroup.,DefinitionsaddedtoGP-5,QualityPerformanceReportsMonthly6panelchartsthatgraphicallydisplaythedatacontainedinGQTS.Chartsdisplaythefollowing:
MajorDisruptions(Spills,Downtime,Stockouts)PRRsDiscrepantPartsPPMSourcingMetricsSupplierevaluationsystemthatrankseachsuppliermanufacturinglocationintermsofoverallqualityinoneofthreecategories:
green,yelloworred.Therankingcriteriaarebasedonthehistoricalcommodityperformance.(ExampleEnhancedMetricBidList),ChangestoGP-5,DefinitionsaddedtoGP-5,ChangestoGP-5,PackagingPRRs(section4.2.2),PackagingPRRsarenowdefinedaspackagingissuesthatcausepart/specificationnonconformity,oreffectsalabilityofthepart.Examples:
DamagedpartormaterialthatwasinadequatelysecuredinthecontainerContainerwasinadequatelysecuredinthecarriervehicleandcausedpart/materialdamageContainerdesignand/orfabricationwasinadequateandcausedpart/materialdamageContainerthathasbeendamagedbyimproperhandlingandcausedpart/materialdamageMixedpalletsbuiltincorrectlyandcausedpart/materialdamagePartsnotpackagedtospecificationforservice,ChangestoGP-5,LineAccumulationPRRs(section4.3),TheLineaccumulationPRRshouldbeenteredinthesystemonlyafterthefullimpactandthemonthlyquantityisavailabletotheissuer.Whenitisappropriatefortheplant,thePRRmaybeissuedwiththefirstoccurrenceofthediscrepantpart.Regularadjustmentsofthevolumewillthenbemadeduringthemonth.Forawarenesspurposes,theissuershouldindicatethepossibilityofadjustmentswhenissuingthePRR.,ChangestoGP-5,ProblemLocationandDirectRunIndicator(section4.3.2),IssuermustindicateonthePRRwheretheproblemwasfound.(Phasedropdownbox)IssuermustindicateonthePRRiftheissueaffectsDirectRunRate.(DirectRunRatecheckbox),ChangestoGP-5,QuantityChecked(section4.3.6.2),The“1%or30pieces”requirementreplacedbythefollowingwording:
“ThequantitycheckedMUSTbeofastatisticallysignificantsizetorepresentthepercentagedefectivewithinthebatch.”,ChangestoGP-5,QuantitiesforLabelIssues(section4.3.6.4),Forpartsshippedinbulksuchasfasteners,labels,etc.(thatarereceivedinlargequantitiesatmanufacturinglocations)mislabelproblemswillbecountedusingthefollowingescalationprocess.,Firstlabelingoffense(ataparticularDunslocation,inlast15months)Issuercountsonlyonequantitydiscrepantagainstthesupplier(Quantitynonconformingandestimatedquantitynonconforming=1)Secondoffense(ataparticularDunslocation,inlast15months)Issuercountsonlyonequantitydiscrepantagainstthesupplier(Quantitynonconformingandestimatedquantitynonconforming=1)ThesupplierwillalsobeplacedonControlledShippingLevel1.Thirdoffense(ataparticularDunslocation,inlast15months)Issuercountsallpartsagainstthesupplier.ThesupplierwillalsobeplacedonControlledShippingLevel2.,ChangestoGP-5,QuantitiesforLabelIssues(example-section8.4),APRRiswrittentoasupplierformislabelingapalletoftenboxesofscrews,eachboxcontaining1,000screws.Ifthisisthesuppliersfirstlabelingoffense:
QuantityChecked:
1000QuantityNonconforming:
1QuantitySuspect:
1000Est.QuantityNonconforming:
1Ifthisisthesupplierssecondlabelingoffense:
QuantityChecked:
1000QuantityNonconforming:
1QuantitySuspect:
1000Est.QuantityNonconforming:
1Ifthisisthesuppliersthirdlabelingoffense:
QuantityChecked:
1000QuantityNonconforming:
1000QuantitySuspect:
1000Est.QuantityNonconforming:
1000,ChangestoGP-5,PRRClosure(section4.3.8),APRRisconsideredclosedafterthecustomerhasmovedthePRRfroman“Openor“Rejected”statustoanApprovedstatus.AnewstatusfieldisbeingaddedtoGQTS.,ChangestoGP-5,TimelinessofFinalResponse(section4.4.5),Supplierswillbemeasuredonthetimelinessoftheirfinalresponse.ThefollowingtimestampswillbecapturedinthedatabaseonlyImplementeddateApproveddateGMwillusethetimestampstocalculatethefollowingmetrics:
TimetoImplementation(Implementationdate-Issuedate)TimetoClosure(ApprovedDate-Issuedate),ChangestoGP-5,GeneralUpdates,NewBusinessHoldaddedtoprocedure(section6.0)Issuesthataffectmultipleplantscountedasonlyonemajordisruption,PRRSystemChangesinGQTS,PRRSystemChangesinGQTS,ThiswillautomaticallyclassifythePRRRecordasboth“ProblemIdentified”and“Implemented”.,SecondaryNonconformanceissetas“LineAccumulation-OnlyInitialResponseRequired”SupplierhasenteredonlytheInitialresponseInStep1:
InitialResponse,theConformingMaterialDatefieldissettothefirstdayofthemonthfollowingthecurrentmonth.Thisfieldissettothisdefaultvalueevenifthesupplieruserhadpreviouslyinputadatetothisfield.InStep3:
ProblemIdentificationandActionPlan,thefollowingfieldswillbeset(iftheuserenteredavalueforoneofthesefields,theuserenteredvaluewillnotbechanged):
RootCausedroplistfieldtothevalueOther.CorrectiveActionImplementationDatefieldtocurrentsystemdate.DateChangestoFMEAwillbeCompletefieldtocurrentsystemdate.DateChangestoProcessControlPlanwillbeCompletefieldtocurrentsystemdate.InStep4:
ImplementationProcess,text“NotRequired”willbeplacedintheInstitutionalizedtextarea.,LineAccumulationPRRs,PRRSystemChangesinGQTS,Selectacategory,Phaseboxwillnolongerdefaultto“Production”Defaultwillbe“SelectaCategory”Usermustmakeaselectionthatrepresentswheretheproblemwasfound.,PRRSystemChangesinGQTS,CustomerResponseaddedasStep5onSupplierResponsepage.-RadiobuttonaddedforStatus-DefaultvalueisOpen-FieldcanbeupdatedatanytimebyaGMuserIDwithPRRupdateprivileges-IfuserselectsApproved,thenthecurrentDate/TimestampwillbestoredonthedatabaseastheApprovedDate.-IfusermovesstatusfromApprovedtoOpenorRejected,thentheApprovedDate/TimestampwillberesettoNull.,PRRSystemChangesinGQTS,Newsearchfieldadded:
PRRCustomerResponsestatus-OptionsareOpen,Rejected,Approved,All-DefaultvalueisOpen-CondensedandExpandedlogsdonotcontainthenewfield.,PRRSystemChangesinGQTS,CustomerResponsestatusaddedtoPrintedreport.-Datewillalsoshowifthestatusisapproved,DescriptionofGMSupplyPowerGP-5folder,LatestGP-5SummaryofchangesFiat/FiasaversionofGP-5SeparateattachmentforusablecopiesofGP-5formsListofGP-5FrequentlyAskedQuestions,
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- 关 键 词:
- GMgp5 质量 过程 测量 程序
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