移动式耙斗清污机使用说明书英文.docx
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移动式耙斗清污机使用说明书英文.docx
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移动式耙斗清污机使用说明书英文
移动式耙斗清污机使用说明书-英文
移动型垂直耙斗式拦污栅清污机使用说明书Travellingtrashrack&rakeoperationalmanual
YCB
Travellingtrashrack&rake
Usagespecification
1
移动型垂直耙斗式拦污栅清污机使用说明书
Travellingtrashrack&rakeoperationalmanual
/List
/Purposeandperformance---------------1
1-1、用途与性能/Purposeandperformance----------------------1
1-2、使用条件/Usagecondition---------------------------------1
--------------------------------1
Seriesmodelandmaintechnicalparameters---------1
2-1、型号说明/Modelexplain------------------------------------1
2-2、主要技术参数/Maintechnicalparameters-------------------2
-------------------------------3
Structure&functionandworkprinciple--------------3
3-1、结构与功能/Structure&function-------------------------3
3-2、工作原理/Workprinciple----------------------------------7
/Installationanddebug------------------8
/Operation---------------------------------------14
清污机操作可参考电气使用说明书--------------------------------14
Pleaserefertotheelectricinstruction----------------------14
/Usageandmaintenance---------------14
2
移动型垂直耙斗式拦污栅清污机使用说明书
Travellingtrashrack&rakeoperationalmanual
IPurposeandperformance
1-1Purposeandperformance
Thetravelingtrashrack&rakemachineisthetrashremoverforwatersupplyand
drainagesystemofirrigationworksandwaterandelectricityproject,powerplant,
metallurgy,chemicalandmunicipalprojects.Itremovesweed,leaf,trashand
animalskeletonontherake;itreplacesmanualtrashremoval,reduceslabor
strengthandmeetsworkingrequirementsofthefollowingpurifyingwaterquality
andwaterpump.
Thetrashrack&rakemachineisusedforclearingtrashonthemulti-holegrid.
Waterleveldifferencemeasurementdeviceissetforeachholetoreflecttrash
additiononthegrid.Soundandlightsignalsareusedtonotifythestaffon-dutyin
thepumpcabinetandmakethemachinetotheholeforsendingsignalandremove
thetrashonthegrid.Themachineisfeaturedinmulti-hole,flexible,lessfloor,light
weightandinvestmentandetc.
Operatingcabinetissetforthemachinetomaketheoperatorworkinasafe,
comfortableandwideenvironment.Theoperatorcompletestraveling,trash
removalandetc.bysimpleandeffectiveelectriccontroldevice.
1-2Usagecondition
Forthemachinecanremovelargetrashinwater,therefore,gridforthemachine
shallbesetattheupperreachesofthefiltrationnetforseriesconnectionuse.If
thereislargetrashinflow(maximumdimensionover400mm),agridwithlarger
screenshallbesetattheupperreachesofthegridtoensurenormaloperation.
IISeriesmodelandmaintechnicalparameters
2-1Modelexplain
YCB---
Nominalwidthofgrid(mm)
Verticalrake
Traveling
1
移动型垂直耙斗式拦污栅清污机使用说明书
Travellingtrashrack&rakeoperationalmanual
2-2Maintechnicalparameters
MainTechnicalParameterSheetOfTravelingVerticalRack&RakeMachine
SheetI
YCBNoModelDescription.unit15002000250030003500400045005000
Nominalwidthofthe1mm15002000250030003500400045005000rackhole
2Rackliftm1015202530
Travelinggaugeof3m1.62.3trashmachine
4RailmodelP24(Lighttype)
Travelingrateof5m/min3machine
6Liftingrateoftherakem/min6
Flowratepassingthe7m/s0.80.9grid
Designedwaterlevel8mmLightmodel1000Middlemodel1500Heavymodel2000differenceoftherack
Calibratedwaterlevel9mmLightmodel1500Middlemodel2000Heavymodel2500differenceoftherack
Waterleveldifference10mmLightmodel300Middlemodel450Heavymodel600ofstarting
Spaceofgridofthe11mm25--100rack
Depthofraketoothinto12mm20thegridstrip
Distancefromthe
13bottomtosurfaceofthemm300500
rake
314Rackvolumem0.40.50.60.81.01.21.41.6
Permissibleloadof
15rackT0.81.01.21.62.02.42.83.4
(Includingdeadweight)
16Powerofmainmotorkw46.57.5
2
移动型垂直耙斗式拦污栅清污机使用说明书
Travellingtrashrack&rakeoperationalmanual
IIIStructure&functionandworkprinciple3-1Structure&function
Themachineconsistof:
1.Driveunit;2Liftunit;3Electriccontrol;
4Rakeassembly;5Gridbar
1Driveunit
Thetravelingunitisthetravelingstructureofthetravelingtrashrack&rakemachine.Rail
isplacedontheground,anditisconnectedtothepressingplate,boltandthefoundation
embeddedparts.
Thetravelingunitincludestravelingmotor,cycloidneedlewheelreducer,shorttravelbush
brake,transmissionshaft,travelingdrivewheel,travelingdrivenwheel,bearingandangle
bearingseat,railclampandetc.Therailclampismadeupofmotor,wormwheeland
wormreducer,screw,railclampingdeviceandetc.
2.Windingunit
3
移动型垂直耙斗式拦污栅清污机使用说明书
Travellingtrashrack&rakeoperationalmanual
Thewindingunitistheexecutingunitforcompletingtrashremovalforthetravelingtrashrack&rakemachine.Themaincomponentsarefixedontheplatformframeofthetravelingunit.Thewindingunitincludesmotor,cycloidneedlewheelreducer,shorttravelbushbrake,thesecondaryreducerisopeninggeartransmission,steelwireropecylinder,cylindershaft,steelwireropeandguidepulley.
3.Operatingunit
Maincontrolcomponentsoftheoperatingunitaremainlydistributedinthedistributionboxandthedrivingcabinet.Theoperatingunitisdividedintoautomaticandmanualcontrol.Theautomaticcontrolreferstooperationofthewindingunit,namely,upanddownoftherakeandthetrashremovalprocessareregulatedbythesetprogramtoensureaccuracyandsafety;tofacilitatemaintenanceandadjustment,theautomaticcontrolcanbelockedandmanualcontrolisavailable.Manualcontrolisusedforboththetravelingunitandtherailclamp.whenthetravelingunitisworking,thewindingunitisoutofpower;whenthewindingunitisworking,thetravelingunitisoutofpowertoavoidmis-operation.
Upanddownoftherakeandthetrashremovalprocessisthecomprehensivereflectofthetrashremovalcapability.Controlcomponentoftheoperatingunitandtherakecoordinatecloselytomeetaccuraterakeoperationandsafeoperationofthetravellingtrashrack&rakemachine.Buttonsanddisplayinstrumentoftheoperatingunitaresetontheoperationbenchoftheoperationcabinet.Seethefiguresbelow.
4
移动型垂直耙斗式拦污栅清污机使用说明书
Travellingtrashrack&rakeoperationalmanual
4.Rake
Therakeismadeupofbody,travelingwheel,rakebottom,crankshaftconnectingrodand
etc.Upanddownoftherakeandtrashremovalisthewholeprocessofthetravelingtrash
rack&rakemachine.
5.Rack
Therackisthedeviceforstoppingthetrash.Spaceofthegridisdeterminedaccordingto
trash,waterqualityrequirements,possiblecircumstancesandimportance.Therailforrake
5
移动型垂直耙斗式拦污栅清污机使用说明书
Travellingtrashrack&rakeoperationalmanual
upanddownissetontherack,whichfacilitatesrakeoperationandreconstructionofold
factories.Therackcanbedividedintomanysectionsasrequiredtomeettherequirements
ofhoistingheight.Therackisinstalledvertically,whichisfeaturedinlessfloorareaand
investment,convenientinstallationandmaintenanceandmeetreconstructionrequirements
oftheoldfactories.Qualityoftherackisdeterminedbywaterqualityandcustomers’requirements,withcommonsteelorstainlesssteelemployedandcorrosionresistance
measuresemploycoatingoranodeprotection.
3-2Workingprinciple
Schematicdiagramofthetravelingtrashrack&rakemachineofmodelYCBis
describedbelow:
(1)Workingprincipleofthetravelingtrashrack&rakemachine:
6
移动型垂直耙斗式拦污栅清污机使用说明书
Travellingtrashrack&rakeoperationalmanual
Therearethreeconditionsfortherake:
trashclearinginupcondition,removingtrashintherakeandtrashremovedindowncondition.Therakemovesdownwardsfromthetrashunloadingpoint,therakebottomisopeninguntilthelowerstoppoint,therakebottomisclosedandtoothontherakebottomisinsertedintotherackgrid,thentherakeliftsupanditenterstrashclearingcondition,therakeliftsupalongtherail,theracktoothperformstrashclearingandremovesthetrashintotherakeuntiltheupperendpoint.Thenitispushedtotheupperpointofthetrashcollectionhopper,opentherakebottomtounloadthetrashtocompleteonecycle.
(2)Coordinationofrakeactionandelectriccomponents:
Upanddownandtrashunloadoftherakeiscontrolledbycylinderandsteelwireropeofthewindingunit.Positiveandnegativerotationofthecylinderiscontrolledbythelimitswitchandelectriccomponentofthetravelcontroldevice.
Whentherakemovesdownwardsfromthetrashunloadingposition,thecylinderinthewindingunitrotatespositively,whentherakemovestothelowerendpoint,thelimitswitchofthetravelcontroldeviceacts,andcutsoffpowersupplyofthemotorofthewindingunit,andonedelayrelayisconnected.Afterseveralsecondsdelay,itre-connectspowersupplyofthemotortomakethemotorrotatenegatively.Steelwireropecylinderforcontrollingrakebottomrotatesfirstly,tightensthesteelwireropeandclosestherakebottomtomaketheraketoothenterthegrid.Throughtorquetransmittedbetweenblocksofthesteelwireropecylindertomakesynchronizedrotationofthesteelwireropecylindersforcontrollingrakeupanddownandrakebottomopeningandclosing,therakeenterstrashclearingandliftsupalongthegrid;whenitmovestotheupperendpoint,thelimitswitchinthetravelcontroldeviceactsandcutsoffpowersupplyofmotorofthewindingunit;meanwhile,getthroughthedelayrelayA,afterseveralsecondsdelay,itre-connects
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