精益生产LP的本质和应用案例.docx
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精益生产LP的本质和应用案例.docx
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精益生产LP的本质和应用案例
精益生产(LP)的本质和应用案例
14.0pt;font-family: 宋体;mso-ascii-font-family: Calibri;mso-ascii-theme-font: minor-latin; mso-fareast-font-family: 宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font: minor-latin">精益生产(LP 14.0pt;font-family: 宋体;mso-ascii-font-family: Calibri;mso-ascii-theme-font: minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family: Calibri; mso-hansi-theme-font: minor-latin">) 14.0pt;font-family: 宋体;mso-ascii-font-family: Calibri;mso-ascii-theme-font: minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family: Calibri; mso-hansi-theme-font: minor-latin">的本质和应用案例 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman"; mso-hansi-font-family: "TimesNewRoman";mso-bidi-font-family: "TimesNewRoman"">内容提要: 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">精益生产是在总结流水线生产和丰田生产方式而创立的生产理论,它将生产理论简化到了新的理论高度,总结出了精益五原则,对精益生产的推广起到了重要作用,越简单有效的方法越容易普及。 精益生产的主要目标还是增加产出速度,同时也兼顾降低成本。 精益生产以以价值流分析作为工具,跟踪价值的产生过程,删除不必要的环节,从而缩短生产周期并降低成本。 精益生产以空间或者库存作为缓冲,来防止工序的过量生产,从而保证系统的产出速度。 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">精益生产(LeanProduction 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">,简称LP 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">)是美国麻省理工学院数位国际汽车计划组织的专家对日本“丰田JIT 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">(JustInTime 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">)生产方式”的研究而命名的生产方法。 精益生产有五个原则,分别为价值、价值流、流动、拉动和尽善尽美(如图6-64 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">所示)。 12.0pt; mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman";mso-bidi-font-family: "TimesNewRoman"">图6-64 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman"; mso-hansi-font-family: "TimesNewRoman";mso-bidi-font-family: "TimesNewRoman"">精益生产五原则 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">精益生产的5 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">个原则: 1 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">)价值: 精确的定义特定产品的价值。 2 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">)价值流: 识别出每种产品的价值流。 3 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">)流动: 使价值不断流动。 4 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">)拉动: 让顾客从生产方面拉动价值。 5 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">)尽善尽美: 永远的追求尽善尽美(如图6-65 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">所示)。 12.0pt; mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman";mso-bidi-font-family: "TimesNewRoman"">图6-65 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman"; mso-hansi-font-family: "TimesNewRoman";mso-bidi-font-family: "TimesNewRoman"">精益生产五原则系统 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">如何通过广义动量定理和系统思考来分析精益生产的5 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">个原则呢? 广义动量定理用来分析如何产生和增加成果,系统思考用来分析各种因素的交互影响。 这两种方法改如何使用呢? 1 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">)价值: 精确的定义特定产品的价值(如图6-66 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">所示)。 12.0pt; mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman";mso-bidi-font-family: "TimesNewRoman"">图6-66 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman"; mso-hansi-font-family: "TimesNewRoman";mso-bidi-font-family: "TimesNewRoman"">价值 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">定义价值就是定义顾客所需要的产品质量m 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">,这是生产出的产品需要达到的目标。 从广义动量定理的角度说,定义价值就是定义广义动量定理Fαt=nmV 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">成果nmV 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">中的m 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">,指出了主体通过力量F 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">、方法α 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">、时间t 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">和力量的作用点而要达到的目标。 2 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">)价值流: 识别出每种产品的价值流(如图6-67 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">所示)。 12.0pt; mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman";mso-bidi-font-family: "TimesNewRoman"">图6-67 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman"; mso-hansi-font-family: "TimesNewRoman";mso-bidi-font-family: "TimesNewRoman"">价值流 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "TimesNewRoman"; mso-bidi-font-family: "TimesNewRoman"">价值流是产生价值m 12.0pt;mso-bidi-font-size: 11.0pt;line-height: 150%;font-family: 宋体;mso-ascii-font-family: "TimesNewRoman";mso-hansi-font-family: "Times
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