Inspection and Test Plan for GRE Installation.docx
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Inspection and Test Plan for GRE Installation.docx
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InspectionandTestPlanforGREInstallation
INSPECTIONANDTESTPLANFORGREPIPINGINSTALLATION
Rev.
Date
Originator
Reviewed
Approved
Description
THISDOCUMENTISINTENDEDFORUSEBYADCOANDITSNOMINATEDCONSULTANTS,CONTRACTORS,MANUFACTURERSANDSUPPLIERS.
PROJECT.
Pages1OF18
XXXXXXX
INSPECTIONANDTESTPLANFORGREPIPINGINSTALLATION
INSPECTIONANDTESTPLANFORGREINSTALLATION
DEFINITIONOFINSPECTIONANDTESTPLANSYMBOLS
HOLDPOINT“H”
Verificationofcompliancewithspecificationbyfullwitnessofinspectionandprovidinganinspectionrecord.Theinspectioncannotproceedwithoutwitnessofinspectingbody.Requestforinspectionismandatory.
WITNESSPOINT“W”
Verificationofcompliancewithspecificationbyfullwitnessofinspectionandprovidinganinspectionrecord.Theinspectioncanproceedifinspectionbodydonotattend.
REVIEWPOINT“R”
Verificationofcompliancewithspecificationbyreviewofdocumentaryevidencedulysignedbyreviewer.
SURVEILLANCEPOINT“S”
Randomsurveillanceinspectionofactivitytoverifycompliancewithspecification.Reviewersignaturemandatory.RFInotrequired.
APPROVEDPOINT“A”
Astep-indesign,procurement,andorfabricationandtestingwhereitismandatorythattheownerapproveadocument/qualification/equipment/oractivity.
MONITORPOINT“M”
AcriticalstepinfabricationandtestingwhereitisoptionalthattheADCOinspectthecomponent/equipmentorwitnessanactivity.TheADCOshallbenotifiedatadurationspecifiedinthecontractinadvanceofthefirstoccurrenceoftheactivityateachworksite.Nofurthernotificationforlikeactivitiesateachworksiteshallberequired.TheactivitymayproceedwithorwithouttheADCO‘sattendance.
APPROVALREQUIRED“AR”
Astepindesign,procurement,andorfabricationandtestingwhereitismandatorythattheownerapprovalisrequiredinadocument/qualification/equipment/oractivity.
REMARKS:
INSPECTIONANDTESTPLANFORGREINSTALLATION
Date:
07-Sep-2017
DocumentNo.:
Page1of15
ItemNo.
DescriptionofInspection&Test
ReferenceDocument
AcceptanceCriteria
VerifyingDocument
Intervention
Remark
GRP
CPECC
ADCO
1
GENERAL
1.1
ApprovedQualityControl
Procedure
DocumentReview
QualityControlProcedure
Documentwith
ControlledStamp
H
A
R
1.2
Training&QualificationforGRE
Supervisors,Inspectors,
Laminators,Jointersand
Technicians
DEP.31.40.10.19
Gen.ISO-14692Part4:
AnnexD
QualificationCertificates
H
A
R
2
MATERIALINSPECTION
2.1
Pipes,fittingsandother
components
MaterialHandling,Transportation&StorageProcedure
ISO14692-4Clause5.1
DEP31.40.10.19Gen.Clause2
PipesandFittingsshallbefreefromany
damageordefects.
Physicaldimensions,pressurerating
requirementsshallbeinlinewithIFCdrawingsorrelevantspecifications.
Damagedpipe/fittingsshallnotbeusedinthe
system
Materialreceivingreport
Materialtestcertificates
ReceivingInspectionReport
H
W
S
2.2
Jointmaterialkits
ApprovedGREPacking,Handling,Transportation&StorageProcedure
ISO14692-4Clause5.1
DEP31.40.10.19Gen.Clause2&MaterialDataSheet
Adhesivebonding/laminationkitcontainsall
necessarymaterials
Expirydateisstillvalid
Damaged/leakingcontainersshallberejected
Correctstorageconditions
Materialreceivingreport
Materialtestdatasheet
Materialdatasheet
H
W
S
2.3
ControlofCalibrationinstrument
DEP.31.40.10.19Gen
ISO14692-4
Pressuregaugeevery3months
Testpressuremeasuringdeviceshallbeeitherapressuregaugewithfullscale
Validcalibrationcertificateand
availablecalibrationstickers
pasted
R
R
R
DefinitionsofSymbols:
H-HoldPointW-WitnessPointR-ReviewS-SurveillanceA-ApprovedM–Monitor
INSPECTIONANDTESTPLANFORGREINSTALLATION
Date:
07-Sep-2017
DocumentNo.:
11-99-97-2703
Page2of15
ItemNo.
DescriptionofInspection&Test
ReferenceDocument
AcceptanceCriteria
VerifyingDocument
Intervention
Remark
GRP
CPECC
ADCO
Maximumrangeofthegaugewillnotbemorethan2timesthetestpressure
Accuracyshallbe+/-0.5%offullrange.
3
SURVEY
3.1
Survey
Visualverification100%
IFCDrawings
Contractualrequirement&drawings
Surveyrecord
H
H
S
4
MATERIALHANDLING,TRANSPORTATION,andSTORAGE
4.1
Pipes,fittingandother
components
DEP.31.40.10.19Genclause8
ISO14692-4AnnexB
Undernocircumstancespipe,fittingsorspoolstobethrownordroppedfromanyheight
Nochain,wireropeorclampsshallbeusedforlifting
Pipeshallbefittedwithoneortwo100mmwide
nylonslingsasmentionedinspecification
Pipesandfittingsshallbewellpackedand
storedasmentionedinspecification
Pipeshallbestackedinaccordancewiththe
FPIInstallationManual
Maximum3mspanandendsupportsshallbeplacedataminimum1mfrompipeend.
Providenecessarysupporttostackedpipetoavoidstrappingdownduringhighwind
Fittingsshallbetransportedincratesorboxesandstoredproperlytoavoiddamage
Usetemporaryrestrainingsupportswhileliftingcomplexpre-fabricatedspools
Pipespoolsshallnotbestacked
Materialtestcertificate
ReceivingInspectionReport
H
S
R
DefinitionsofSymbols:
H-HoldPointW-WitnessPointR-ReviewS-SurveillanceA-ApprovedM–Monitor
INSPECTIONANDTESTPLANFORGREINSTALLATION
Date:
07-Sep-2017
DocumentNo.:
11-99-97-2703
Page3of15
ItemNo.
DescriptionofInspection&Test
ReferenceDocument
AcceptanceCriteria
VerifyingDocument
Intervention
Remark
GRP
CPECC
ADCO
4.2
Joint/Laminationmaterialkits
DEP.31.40.10.19Gen
clause8
ISO14692-4AnnexB
ApprovedMethod
Statement
MaterialDataSheet&MSDS
Allchemicalsshallbestoredintheoriginalpackingaspermanufacturer'sinstruction
Ensurethetemperatureofstorageismaintainedaspermanufacturerinstruction
Laminationmaterialssuchasresin,hardener,wovenrovingshallbestoredindryshadedareaatambienttemperature
MakesureparticularcarehasbeentakenforallinflammablechemicalsasperMSDS
Materialdatasheet
H
S
R
5
THREADPIPEJOINT
5.1
General
ApprovedMethodStatement11-99-97-2704
ProjectQualityPlanandcalibrationprocedure.
TaskRiskAssessment(TRA)
ISO14692-4Annex-D,Clause6.2.3,Clause5.5.6.2and5.4.
Makesureallhealthsafetyprecautionshall
adaptasperTRA.
Allmonitoring&measuringdevicesusedshallbecalibratedandacalibrationlogshallbe
maintainedinordertomonitortheexpirydatesofcalibration.
Allmaterialandequipmentshallbeavailable
beforeproceedingwiththework.
Allthecriticalactivitieslikelifting,bondingshall
bedonebyapprovedpersonnelasper
ISO14692.
Installerqualificationrecords.
TaskRiskAssessment(TRA).
H
A
A
5.2
ThreadChecking
ApprovedMethodStatement11-99-97-2704
DEP31.40.10.19GENClause9.4.2.
ISO14692-4Clause5.4andClause5.5.6.1.
Ensurethepipeisadequatelysupportedor
clampedonapipeviceprovidedwithrubbersheettoavoidabrasiononthepipe.
Pipeshallbecutusedbyhacksaworabrasivecuttingdiscasspecifiedinspecifications.
Cuttinglengthshallbemarkedclearlyusing
wrap-a-round.Cuttinglengthshallbeasper
Materialreceivingreport
Materialtestdatasheet
Materialdatasheet
H
A
S
DefinitionsofSymbols:
H-HoldPointW-WitnessPointR-ReviewS-SurveillanceA-ApprovedM–Monitor
INSPECTIONANDTESTPLANFORGREINSTALLATION
Date:
07-Sep-2017
DocumentNo.:
11-99-97-2703
Page4of15
ItemNo.
DescriptionofInspection&Test
ReferenceDocument
AcceptanceCriteria
VerifyingDocument
Intervention
Remark
GRP
CPECC
ADCO
IFCDrawing
ManufacturersInstructionManual
IFCDrawingrequirement.
Thesquarenessofcutshallbeverifiedandtolerancewillbe
1.Lessthan1.5mmforupto100mmpipe.
2.Lessthan3.0mmforlargerdiameterpipe.
5.3
ThreadConnection(assembly)
ApprovedMethodStatement11-99-97-2704
IFCDrawings
DEP31.40.10.19GENClause9.4.3
ISO14692-4AnnexC.ClauseC.6
TaskRiskAssessment(TRA)
Ensurethepipeassemblysupportedorclamp
onapipeviceprovidedwithrubbersheetto
avoidabrasiononthepipe.
Thethreadedsurfaceshouldbecleaned.
Thesurfacesshouldnotbetouchedor
contaminatedbymoistureoroilpriortojointing.
Thepipeshouldbeassembledandalignedasmentionedinthemethodstatementand
specification.
Pipeconnectionshallbealignedastrulyas
possible.
Toreducefrictionandenhancesealing
performance,threadfiller,e.g.graphiteand
ceramicparticles,maybeused.PTFE-basedlubricantmayalsobeusedtoreduce
friction,i.efacilitatelowmake–and–
breaktorque.
Themaximumtoleranceforalignmentshallbeaspertable1ofISO114692Clause5.5.4.3
andapprovedmethodstatement.
Installationchecklist,threaded
joint
H
W
S
5.4
JointNumbering
ApprovedMethodStatement11-99-97-2704
Jointnumbershallbemarkedateachjoint.
Installationchecklist,threaded
joint
JointReports
H
S
S
DefinitionsofSymbols:
H-HoldPointW-WitnessPointR-ReviewS-SurveillanceA-ApprovedM–Monitor
INSPECTIONANDTESTPLANFORGREINSTALLATION
Date:
07-Sep-2017
DocumentNo.:
11-99-97-2703
Page5of15
ItemNo.
DescriptionofInspection&Test
ReferenceDocument
AcceptanceCriteria
VerifyingDocument
Intervention
Remark
GRP
CPECC
ADCO
DEP31.40.10.19GENClause9andISO14692-4AnnexC.ClauseC.6.
5.5
Loweringofspools
ApprovedMethodStatement11-99-97-2704
ISO14692-4AnnexB.
DEP31.
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