35 Insulation Specification P7512TSW0002.docx
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35 Insulation Specification P7512TSW0002.docx
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35InsulationSpecificationP7512TSW0002
UPPERZAKUM750
ISLANDSSURFACEFACILITIESPROJECT–EPC2
PROJECTNo.P7512
CONTRACTNo.:
CT750UZ110110
PETROFACJOBNo.:
PE-103
THERMALINSULATIONSPECIFICATION
TABULATIONOFREVISEDSECTIONS/PAGES
Revision
Page/Section
Description
TABULATIONOFHOLDS
Page/Section
Description
16/13.8
FasteningmaterialsareonHOLDasperCOMPANYinstruction
TableofContents
1.SCOPEOFDOCUMENT6
2.PURPOSE6
3.DEFINITIONSANDABBRIVIATIONS6
4.CODESANDSTANDARDS6
5.EXCLUSION6
6.DOCUMENTPRECEDENCE6
7.SPECIFICATIONDEVIATION/CONCESSIONCONTROL7
8.QUALITYASSURANCE/QUALITYCONTROL7
9.DOCUMENTATION8
10.SUB-CONTRACTORS'RESPONSIBILITIES8
11.HANDLING8
11.1PackagingAndShipping8
11.2PreservationAndStorage8
12.GENERALDESIGN9
12.1IdentificationOfInsulationRequirements9
12.2PersonnelProtection9
12.3InsulationSupports9
12.3.1InsulationSupportsForVerticalPiping10
12.3.2SupportRingsForMetalSheeting10
12.3.3InsulationSupportsForVerticalEquipment10
12.3.4InsulationSupportsForHorizontalEquipment10
12.4RemovableInsulationInspectionWindows10
13.INSULATIONANDACCESSORYMATERIALS11
13.1MaterialsQualityReference11
13.2SelectionOfInsulationAndAccesoryMaterials11
13.2.1General11
13.3MineralFiberInsulation11
13.3.1RockWoolBlankets11
13.3.2RockWoolPreformedPipeSections12
13.3.3RockWoolPreformedBoards/Slabs12
13.3.4GlassWoolBlankets12
13.3.5GlassWoolPreformedPipeSection13
13.3.6GlassWoolPreformedBoards/Slabs13
13.4CalciumSilicate13
13.5CeramicFiberBlankets14
13.6SprayedRigidPolyurethaneFoam14
13.7MetallicJacketing14
13.8FasteningMaterials16
13.8.1BindingWire16
13.8.2Band16
13.8.3Seals16
13.8.4InsulationPins16
13.8.5ExpansionSpring16
13.8.6Self-tappingScrews16
13.8.7Rivets16
13.8.8S-clips16
13.8.9MiscellaneousAccessories17
13.9InsulationBoxes17
13.10InsulationPads(FlexibleType)17
14.GENERALAPPLICATIONREQUIREMENTS18
14.1Un-InsulatedSurfaces19
14.2Stainlesssteelsurfaces19
15.INSULATIONOFPIPING20
15.1InsulationApplication20
15.2InsulationExpansionJoints(SingleLayerCalciumSilicate)21
15.3PipeCradles21
15.3.1Singlelayerinsulationsystems21
15.3.2Multiplelayerinsulationsystems21
15.4PipeExpansionJoints21
15.5WeatherproofingApplication22
16.INSULATIONOFEQUIPMENT22
16.1InsulationApplication22
16.1.1General22
16.1.2InsulationwithBlankets23
16.2WeatherproofingApplication23
17.INSULATIONOFTANKS25
18.MOISTUREPROTECTION25
19.INSPECTION25
19.1.1AtTimeOfMaterialReceipt26
19.1.2PriorToInsulationApplication26
19.1.3DuringInsulationApplication26
19.1.4PriorAndDuringWeatherProofing26
20.SAFETYANDHEALTHCONSIDERATIONS27
21.INSULATIONSCHEDULEANDTHICKNESS28
21.1ScheduleForInsulationMaterialApplication28
21.2InsulationThicknessChart29
22.APPENDIX-ADEFINITIONANDABBREVIATIONS30
23.APPENDIX-BCODES,STANDARDSANDREFERECNEDOCUMENTS31
23.1INTERNATIONALCODES,STANDARDSANDPRACTICES31
23.2COMPANYSPECIFICATIONS32
23.3PROJECTDOCUMENTS32
24.APPENDIX-CINSULATIONCONSTRUCTIONDETAILS33
24.1PipeInsulation(CalciumSilicate),SingleLayer33
24.2PipeInsulation(Fibrous-IPiece),SingleLayer34
24.3PipeInsulation(Fibrous-2pieces),SingleLayer36
24.4WeatherproofingofElbows37
24.5WeatherproofingofTeesandStub-Ins38
24.6InsulationSupport-VerticalPiping39
24.7WirebarrierforpersonnelProtection40
24.8InsulationBoxforaFlangeConnection41
24.9InsulationBoxforaFlangedValve42
24.10InsulatedScrewedorSocketweldedValve43
24.11InsulationTerminationatFlanges44
24.12InsulationTerminationataFlangedValve45
24.13InsulationTerminationataWeldedValve46
24.14InsulatedpipingataSupportPoint(withoutshoe)47
24.15InsulatedpipingataSupportPoint(singlewebshoe)48
24.16InsulatedpipingataSupportPoint(doublewebshoe)49
24.17InsulatedPipingataHangerRod50
24.18InsulatedPipeataSupportPoint(InsideCradle)51
24.19TrunnionSupportforHorizontalandVerticalTracedORUNTRACEDpiping52
24.20InsulationforHeatTracedPiping53
24.21ScalingPlatesforSlidingPipeSupports54
24.22InsulationofVerticalVesselsandPiping55
24.23SealingPlatesatNozzleProjectionsofVessels,EquipmentandPiping56
24.24InsulatedVessel-SupportRingandBottomHead(withahotbox)57
24.25InsulatedVessel-SupportRingandBottomHead(withoutahotbox)58
24.26VerticalVesselInsulationandWeatherproofing59
24.27HorizontalVesselInsulationandWeatherproofing60
24.28SupportPinsforBlanketInsulationonHorizontalVessels61
24.29InsulationofManwaysorNozzleswithBoxes62
24.30InsulatedTank63
24.31InsulatedTankatPencilRod64
24.32InsulatedTankRoof65
24.33InsulationataVerticalUpNozzleorProtrusion66
24.34InsulationataVerticalDownNozzleorProtrusion67
24.35InsulationatahorizontalManway68
24.36InsulationataVerticalManway69
24.37InsulationPads70
1.SCOPEOFDOCUMENT
Thisspecificationcoversthematerialsandapplicationrequirementsforexteriorthermalinsulationsystemsofpipingandequipmentoperatingabovedewpointandbelow600°C(1112˚F),whicharelocatedaboveground,eitherinsideoroutsideofbuildings.COMPANYcorporatedocumentasreferredinAppendix-Bhavebeenconsideredasgeneralguidelineforpreparationofthisspecification.
2.PURPOSE
Theinsulationsystemsspecifiedhereinaredesignedfor:
∙Controllingheatlosses
∙Protectingpersonnelfromhotsurfaces
∙Minimizingheatgainduringfireconditionsisachievedbythermalinsulationsystemorpassivefireprotection.
3.DEFINITIONSANDABBRIVIATIONS
ThedefinitionsandabbreviationsusedinthisspecificationarelistedinAppendix-A.
4.CODESANDSTANDARDS
ThecodesandstandardsusedinthisspecificationarelistedinAppendix-B.
5.EXCLUSION
Therequirementsstatedinthisspecificationshallnotbeappliedtothefollowinginsulationsystems:
a)Insulationsystemsforsurfacesoperatingabove600°C(1112˚F).
b)Insulationsystemsfornoisecontrol.
c)Insulationsystemsforundergroundsurfaces.
d)Exteriorinsulationsystemsforsurfaceswithtemperaturesatorbelowdewpoint(coldinsulationsystems).
e)Refractorysystemsand/orinternalinsulationsystemsforprocesspipingandequipment(Note:
Ifanyitemwithrefractoryorinternalinsulationrequiresexteriorinsulationforanyspecificreason,therequirementsforsuchexteriorinsulationshallbethesameasprovidedherein).
f)InsulationsystemsforHVACsystems.
6.DOCUMENTPRECEDENCE
Thefollowingistheorderofprecedenceincaseofconflict:
∙StatutoryRegulations,Laws,Codes
∙ProjectPhilosophies
∙DesignBasis
∙ProjectSpecifications
∙DataSheets
∙P&ID’s
∙PlotPlan
∙COMPANYSpecifications
∙InternationalSpecificationsandStandards
∙OtherDrawings
Intheeventofanyconflictbetweenthisspecification,thecodesandstandardsandotherspecificationsmentionedherein,themoststringentshallapply.
7.SPECIFICATIONDEVIATION/CONCESSIONCONTROL
Anytechnicaldeviationfromthepurchaseorder/contractanditsattachmentincluding,butnotlimitedto,thedatasheetsandnarrativespecificationshallbesoughtbytheVENDOR/SUB-CONTRACTORonlythroughtheConcessionRequestformat.ConcessionRequestsrequiretheCONTRACTOR'sandCOMPANY'sreviewandapproval,priortotheproposedtechnicalchangesbeingimplemented.TechnicalchangesimplementedpriortoCOMPANYapprovalaresubjecttorejection.
8.QUALITYASSURANCE/QUALITYCONTROL
TheVENDOR/SUB-CONTRACTORshallmaintainaneffectiveQualityManagementSystemandcertifiedtolatesteditionofISO9000QualityManagementSystemstandard.VENDOR/SUB-CONTRACTOR’sproposedqualitysystemshallfullysatisfyalltheelementsofISO9001.Thequalitysystemshallprovidefortheplannedandsystematiccontrolofallquality-relatedactivitiesperformedduringdesign.
AcopyoftheVENDOR/SUB-CONTRACTOR’sQA/QCprogramincludingQMSmanual,ISO9001:
2008certificateandITPasapplicableshallbesubmittedtotheCONTRACTORwithitsquotationfortheCONTRACTOR'sreviewandapprovalpriortoaward.
TheVENDOR/SUB-CONTRACTORshallidentifyinthepurchasedocumentstoitsVENDOR/SUB-CONTRACTORsallapplicableQA/QCrequirementsimposedbytheCONTRACTOR,andshallensurecompliancethereto.OnrequestVENDOR/SUB-CONTRACTORshallprovideobjectiveevidenceofitsQA/QCsurveillanceofitsVENDOR/SUB-CONTRACTOR'sactivities.
TheVENDOR/SUB-CONTRACTORshallsubmitcertifiedreportsofproductiontestsassoonasthetestsaresatisfactorilycompleted.
TheCOMPANY/CONTRACTORreservestherighttoinspectmaterialsandworkmanshipatallstagesofmanufactureandtowitnessanyoralltests.TheVENDOR/SUB-CONTRACTOR,30daysafterawardbutpriortothepre-inspectionmeeting,shallprovidetheCONTRACTORwithacopyofitsVENDOR/SUB-CONTRACTOR'smanufacturinganditsowninspectionplanforreviewandinclusionofanymandatoryCOMPANY/CONTRACTORwitnesspoints.
9.DOCUMENTATION
VENDOR/SUB-CONTRACTORshallsubmitthetypeandquantityofdrawings,materialsafetydatasheets(MSDS)andotherdocumentationforCONTRACTOR'sauthorizationorinformationaslistedintheindividualMaterialRequisitionsandPurchaseOrders.
10.SUB-CONTRACTORS'RESPONSIBILITIES
TheVENDOR/SUB-CONTRACTORshallassumefullresponsibilityandoverallguaranteefortheinstalledinsulationsystem.
TheVENDOR/SUB-CONTRACTORshalltransmitallrelevantpurchaseorderdocumentsincludin
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