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    木屑机使用说明中英文对照讲解.docx

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    木屑机使用说明中英文对照讲解.docx

    1、木屑机使用说明中英文对照讲解1.概述:鼓式削片机是生产木片的专用工具,广泛应用于刨花板、纤维板、造纸厂和发电厂等工业生产中的备料工段及木片生产厂,小型鼓式削片机还是工厂实验室制备原料的最佳设备。鼓式削片机的切削原料主要是小直径木材采伐剩余物(枝丫,枝条)和木材原材加工剩余物(板皮、板条。圆木芯、废单板等),也可以来切削非原木原料(如甘蔗、芦苇、毛竹等),大直径木材,MX215型不大于200mm,MX218型不大于280mm. MX系列鼓式削片机结构紧凑合理、操作简单、生产能力强、原料适应性广、切削木片质量高,安全可靠,维修方便,是目前国内外比较先进的一种削片机。1.Oultline: Sawd

    2、ust machine is the special tool produce wood chips,Widely used in particle board, fiber board, paper mills and power plants and other industrial production preparation steps and wood manufacturing plant,the samll size sawdust machine is the best equipment factory laboratory prepared material also. T

    3、he raw materials of sawdust machine are mainly small-diameter timber harvesting residues (branches, twigs) and wood raw materials processing residues (skins, lath. Logs core, veneer waste, etc.), can also cutting non-wood cutting materials (such as sugar cane, reed, bamboo, etc.), large-diameter tim

    4、ber,The material of MX215 type is not greater than 200mm and MX218 type is not greater than 280mm. MX Series sawdust machine have the compact structure, simple operation, strong production capacity, wide adaptability of raw materials, high-quality wood cutting, safe, reliable, easy maintenance, is a

    5、 more advanced sawdust at home and abroad.2.机器的安装与进出料系统 安装 鼓式削片机主机可以安装在混凝土或钢制支撑结构的基础上,用地窖螺栓固定或焊接在预埋铁上,为了打开罩盖更换飞刀和装拆底刀座,必须按“安装基础示意图”中所提供饿尺寸,保证有足够的空间位置; a、在安装三角带前,要适当缩短皮带轮间距,以便于装三角带,不允许用 铁棒等进行强制安装,以免损坏三角带;b、用直尺或拉线检查两轮端面的直线度。保证两轮端面在用一平面内;c、检查三角带预紧力(请参考表1)2.The Installation of machine and System of Acce

    6、ss to materials Installation Main machine of sawdust machine can install in the basis of concrete or steel support structure,use cellar bolts fixed or welded to the embedded iron.In order to open cover to replacethe fly knife and button knife assembly and disassembly.Must be installed base Schematic

    7、 provision hungry size to ensure sufficient spatial position;A、Before install the triangle , to shorten the pulley proper spacing,in order to inatll belts. With using iron bars and others are not allowed to force the installation,avoid damage to the beltB、with a ruler or straight cable end face insp

    8、ection two degrees. Guaranteed rounds with a plane end face;C、check belt pretension (see Table 1)表1鼓式削片机型号检查力f(N)单根皮带绕度(mm)三角带型号、长度三角带辊MX21563.221.2c-41005MX21866.722.4c-45006MX2113102.432.3c-63008Table one Size Check power f(N)Single belt around the degree(mm)Triangle size and length Triangle roll

    9、MX21563.221.2c-41005MX21866.722.4c-45006MX2113102.432.3c-63008d、在机器满载运转2-3小时后,再次检查三角带张进度,并进行必要的调整。D、2-3 hours at full load in the machine running again after, checking belt Zhang progress and make necessary adjustments. 进料装置 鼓式削片机有皮带输送机均匀进料。 Charge equipment Sawdust have the belt conveyor uniform ch

    10、arge. 出料装置 出料装置可以有多种形式,如气流输送、链式刮板机输送、皮带输送机输送、斗式提升机输送等等,出料方式根据生产工艺布置决定,单不论采用何种形式,出料装置的出料量必须与鼓式削片机的生产能力相适应,即切出的木片要能及时输出,不能产生堵塞,如用气流输送的更应该注意这一点。 Dischagrge equipment Discjarge equipment can have many type ,as for Air conveyor, scraper chain conveyor, belt conveyors ,bucket elevator conveyor and so on.

    11、The decision of material way is according to the production process layout,Regardless of the form of the single, the feeding amount of the feeding device must be the sawdust machine production capacity to adapt, that is cut out of the wood to be able to promptly output, can not produce congestion, s

    12、uch as the use of air transportation should pay attention to this point.3、主要结构 鼓式削片机有机座、刀辊、上、下喂料机构,送料装置和液压缓冲系统及电气控制系统所组成;3、Main Structure Sawdust machine have base ,a knife roller on the feeding mechanism ,feeding and hydraulic cushioning system and electrical control system conposed; 机座 机座采用高强度钢板焊接

    13、而成,是整台机器的支撑基础,底刀座支撑与机座焊为一体,用于安放底刀座,底刀用于专门制造的高强度螺栓(12.9级)通过压力刀板固定底刀座上,底刀座可通过机座墙板侧面的孔自由抽出,它靠两块斜铁杆可再次破碎。 Base Base made of high strength steel plates welded together, the foundation is to support the whole machine, support and bed knife holder base welded into one, for receiving the end of the knife, t

    14、he knife bottom specially manufactured for high strength bolts (12.9) by the end of the pressure plate is fixed blade knife seat, bottom knife through the side wall of the hole stand freely drawn, it can be broken by two oblique hardcore again. 刀辊是鼓式削片机的主要工作部分,它具有较好的刚性和惯性,并经过平衡实验; 主轴和刀辊通过锁紧装置或平键连接,其

    15、结构紧凑合理、拆装方便、使用可靠,主轴两端由自动调心滚子轴承支撑,轴承座固定在机座上。 刀辊上装有两把或三把飞刀,用专门制作的飞刀螺栓通过压刀板固定在刀辊上。 Knife roll is the main working parts of sawdust machine,It has good rigidity and inertia, and after equilibrium experiments; Spindle and knife roller or flat key locking device through the connection, its compact structu

    16、re, easy accessibility, reliable, spindle bearings at both ends supported by self-aligning roller, bearing fixed on the base Equipped two or three knife in knife roll, made with a special knife blades fixed to the bolt by pressing the knife roller. 上、下喂料机构1.上喂料机构(俗称“摆辊机构”)由上喂料辊座,喂料辊,喂料辊轴、摆轴、减速机等组成;

    17、喂料辊直径较大,重量轻重其表面带有粗齿,从而能压紧原料,使之均衡的速度进入切削位置,包装削片的长度和质量,上下喂料辊齿相互错开,使碎削得到清理。 上喂料辊通过锁紧装置与轴紧固,轴有球面滚子轴承支撑,轴承I做固定在上喂料辊座上,上喂料辊通过摆轴装在机座上,并能绕轴上下摆动,从而保证它能自动适应进料速度。 The upper and lower feeding mechanism 1.The feeding mechanism (commonly known as swing roller mechanism) by the feed roller stand, feed roller, feed

    18、 roller shaft, swing axle, gearbox and other components; Larger diameter feed roller, with a surface weight of coarse teeth severity, which can compress material, so that the speed of cutting into a balanced position, length and quality of the packaging sheet is cut, the upper and lower feed roll te

    19、eth are mutually staggered, so that cut pieces get cleaned up. The feed roller shaft by tightening the locking device, shaft spherical roller bearings, bearing I do seat fixed on the feed roller, the feed roller shaft through the swing seat installed in the machine, and can around the shaft bobbing

    20、up and down, so as to ensure that it automatically adapts to the feed rate.2. 下喂料辊通过锁紧装置于轴紧固,轴和支撑辊分别由球面骨子轴承支撑,轴承座固定在机座上,上下减速机嗲机分别驱动上下喂料辊,上喂料辊转动方向与刀辊转动方向相同,下喂料辊转动方向于刀辊转动方向相反。2. Lower feed roller shaft by tightening the locking device on the shaft and the support roller bearing bones were supported by

    21、 a spherical bearing seat is fixed on the base, the upper and lower gear whine machines were driven feed roll up and down on the direction of rotation of the feed roller and the knife roller is rotated in the same direction, the feed roller is rotated in a direction opposite to the rotational direct

    22、ion of the knife roller. 送料装置 送料装置有平带输送机均匀供给物料;平机输送机主要有进料槽、平面带、进料尾轮,有主机上面的进料主动辊带动平面带匀速运转下,带动物料均匀的送入喂料机构而完成送料。 Charge equipment Charge equipment Flat belt conveyor supplying the material uniformlyThere are flat conveyor feed chute into a uniform, flat belt, Charge the tail wheel, there is a host at t

    23、he Charge drive roller driven plane with uniform operation, the material feeding mechanism driven by the completion feeding. 液压缓冲系统 除小型鼓式削片机外,大中型鼓式削片机均有液压缓冲系统。 液压缓冲系统由电动油泵、油缸、单向节流阀、蓄能器、截止阀及其他油路原件组成。油泵供油缸,可使摆架升起,结合蓄能器起到缓冲升降平稳作用。 Hydraulic buffer system Beside the small sawdust machine ,The big and mi

    24、ddle one have the hydraulic buffer system. Hydraulic cushioning system consists of electric pumps, fuel tanks, one-way throttle valve, accumulator, original oil line shut-off valves and other components. Oil pump for cylinder, can swing frame rises, combined with smooth movements accumulators cushio

    25、n effect 4.运转准备 机器安装后,在启动前应做如下检查: 按照规定的紧固扭规检查飞刀和底刀是否紧固; 飞刀和底刀的间隙应在0.5-1mm范围内(注:不熟练的人员可调的2-3mm) 机内不得有金属杂物; 用手转动皮带轮一周以上,不得有碰撞声; 三角带张进度始终; 电器系统处于正常状态; 液压系统的接头密封良好,无渗漏现象; 刀辊和喂料辊运转方向正确; 上述各项检查正常后方可启动 空转1-4小时,观察一下各项 是否有不正常的声音,若有应及时排除 轴承温升不超过45度 机座无显著振动,紧固件无松动,活动部分动作灵活、无卡阻现象 电气动作准确灵敏 检查刀座固定斜铁是否松动. 空运转正常后方可

    26、进行负荷切削。4 Prepare operation After the machine is installed, the following should be done before starting the examination: Fastening torque regulation in accordance with the knife and bed knife to check whether the tightening. A bottom knife and the knife gap should be in the range 0.5-1mm (Note: unsk

    27、illed person adjustable 2-3mm) There shall be no metal debris inside the machine;窗体顶端 Rotate the pulley more than a week, without sound of the collision; Triangle Zhang progress always; Electrical system in a normal state; Joint seal hydraulic system is good, no leakage; Knife roller and feed roller

    28、s running in the right direction; Above the normal checks before starting 1-4 hours idling, look at the points. Bearing temperature does not exceed 45 degrees No significant base vibration, no loose fasteners, flexible movement moving parts, no jamming phenomenon Accurate and sensitive electrical ac

    29、tion Check the knife fixed wedge is loose. After cutting the load can be carried empty running normally.撤消修改5.飞刀的更换 飞刀的拆卸顺序 待机气完全停止后打开罩盖,清洁压刀板上的孔和紧固螺栓头部,旋送飞刀紧固螺栓,取下压刀板,取出飞刀; 飞刀重新刃磨时,要注意保证表2规定的刀刃角,刃磨时必须加冷却液 刃磨后的飞刀须在飞刀调整装置(出刀前3调好)中调整到表2规定的调整尺寸 飞刀允许最大的刃磨量可看表2规定值,当飞刀刃磨总数积累超过40mm时,飞刀上调节的螺栓必须换上M10*85的六角螺栓

    30、。5.Replacement of fly knife Flying knife disassembly sequence : After the standby gas stopped completely open cover, clean the hole and tighten the bolt head pressed the knife board, rotary knife fastening bolts send remove pressure blades, remove the knife; When re-sharpening knives, table 2 should

    31、 be taken to ensure the blade angle when sharpening coolant must be added. Knife sharpening device to be adjusted after the knife (a knife before 3 adjusted) adjusted to adjust the size specified in Table 2 Knife sharpening maximum amount allowed to see the value in Table 2, when the knife sharpening accumulated total of more than 40mm, adjust the knife bolts must be replaced with the hex bolt M10 * 85. 表2 鼓式削片机型号飞刀刀刃角飞刀允许刀磨量mm飞刀调整尺寸mmMX21532度60+0.5MX21832度60+0.5Table 2 Model Knif eblade angleFlying knife allows the knife grinding ca


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