1、无损检测对接焊缝射线工艺规程* Co.,Ltd.焊缝检验规程4Rev.:0Page:1 of 14Title: RADIOGRAPHIC EXAMINATION PROCEDURE FOR BUTT WELDSRADIOGRAPHIC EXAMINATION PROCEDURE FOR BUTT WELDS对接焊缝射线检测工艺规程 CONTROLLED 在控本 UNCONTROLLED 非在控本 COPY NO 副本编号：PREPARED BY 编制： DATE 日期： REVIEWED BY 审核： DATE 日期： APPROVED BY 批准： DATE 日期：* Co.,Ltd.焊缝检
2、验规程4Rev.:0Page:2 of 14Title: RADIOGRAPHIC EXAMINATION PROCEDURE FOR BUTT WELDS1. General 1.1 This procedure is applied to the x-ray radiographic examination of butt welds for pressure vessels constructed in accordance with ASME Code Section Div1. 1.2 This procedure shall be supplemented, when necess
3、ary, with the examination instructions defining more specific variables, which will be prepared by NDE Level personnel. 2. Qualification of Examination Personnel 2.1 Any person engaged in the radiographic examination shall be qualified and certified as a radiographic examiner in accordance with * Co
4、., Ltd.s “Written Practice for NDE Personnel Training, Examination, Qualification and Certification”(NO.: QCD-011). 2.2 The NDE Levelshall receive the necessary instruction or supervision from a certified NDE Level or Level Examiner. The NDE Level shall receive the instruction or supervision from a
5、NDE Level Examiner. 2.3 According to the respective responsibility range, all examiners shall complete the examination conforming to the referencing ASME Code Sections, standards and written instructions. They shall assure the working quality. 3. Equipment , Tools and Materials The LevelExaminer sha
6、ll select the equipment, tools and materials to assure that they are in compliance with the following conditions and the requirement of the examination instruction. 3.1 One of the x-ray equipment shall be selected from Table 1. Table 1 1. 概述 1.1 本工艺规程适用于按ASME 规范第卷第册要求制造的压力容器的对接焊缝的x射线照相检测。 1.2 必要时，本工
7、艺规程应由探伤作业指导书进行补充以规定更详细的变量，此指导书由NDE 级人员编制。 2. 检测人员资格 2.1从事射线探伤的检测人员必须按南京宝色钛业有限公司的(文件号：QCD-011)进行资格考核评定。 2.2 NDE级须接受合格的级或级必要的指导或监督。NDE级须接受NDE 级的指导或监督。 2.3 根据各自的职责范围，所有检测人员应按ASME规范有关卷，标准和作业指导书进行检测并保证工作质量。3.设备、器材级人员所选用的设备、器材应能保证符合下列条件和探伤作业指导书的要求。 3.1 X射线设备应从表1中选用。TypeMfr.Max. TubeVoltabe(KVp)Max. TubeCu
8、rrent(mA)Foc. Size(mm)Permitted max. material thick(mm)SteelTiZrxx-2505Beijing25052 x 2386322xx-3005Dandong30051.0 x 2.3467028 表 1类型制造厂家最大管电压KVp最大管电流mA焦点尺寸(mm)允许的材料最大穿透厚度mmSteelTiZrxx-2505北京25052 x 2386322xx-3005丹东30051.0 x 2.3467028 3.2 Film Film selection shall be in accordance with SE-1815, Stand
9、ard Test Method for Film Systems for 3.2 胶片 胶片须根据SE-1815工业射线照相的胶片系统分类的标准测试方法来选择。胶片分类表应由胶片制造厂提供。胶片* Co.,Ltd.焊缝检验规程4Rev.:0Page:3 of 14Title: RADIOGRAPHIC EXAMINATION PROCEDURE FOR BUTT WELDSIndustrial Radiography. The classification table of film shall be provided by the film manufacturer. Film system
10、 classes Special, ,W-A, and W-B are permitted. Depending on the x-ray penetration thickness, a suitable film shall be selected. When using two films method, two different types of film shall be selected. 3.3 Screen A suitable lead screen shall be selected from Table 2. Table 2系统分为特殊、,W-A,和W-B。应根据X射线
11、穿透厚度，选择合适的胶片。采用双片法时，应选用两种不同类型的胶片。 3.3 增感屏 从表2中选择适当的铅增感屏。 表2Tube VoltageThickness of lead Screen(mm)管电压铅增感屏厚度(mm)FrontBack前 屏后 屏0.050.050.100.050.050.1 3.4 Densitometer and Step Wedge Film The digital densitometer listed in Table 3 shall be used for judging radiograph density. The densitometer shall
12、be checked against a calibrated step wedge film at least once every 90days by the NDE Level or Examiner. The step wedge film shall be calibrated once every 12months by the National Bureau of Standards. Table 3 3.4 黑度计和阶梯黑度片 用表3 列出的数码黑度计测定射线底片密度。黑度计至少每90天由NDE 级或级用校验过的阶梯黑度片校验一次。黑度片须至少每12个月由国家标准局校验一次。表
13、 3Type ManufacturerMea., RangeMea., Precision型号制造厂测量范围测量精度TD-210ZHEJIANGZHENGHAI0.00-4.00D0.03DTD-210浙江瓯海0.00-4.00D0.03D 3.5 Image Quality Indication(IQI) 3.5.1 Type and material of IQIs 3.5.1.1 The wire type IQI presented as Fig. 1 and Tab.4 be used. The wire type IQI shall be manufactured and iden
14、tified in accordance with the requirements in SE-747. 3.5.1.2 The wires shall be fabricated from material or alloy with same or less radiation absorption than the material being radiographed. 3.5 象质计(IQI) 3.5.1 象质计类型和材料 3.5.1.1应使用线型象质计(图1和表4)。线型象质计的制造和标识应符合SE-747的要求。 3.5.1.2 金属丝的材质应与被透检材料相同，或其射线吸收小于
15、被检材料。* Co.,Ltd.焊缝检验规程4Rev.:0Page:4 of 14Title: RADIOGRAPHIC EXAMINATION PROCEDURE FOR BUTT WELDS Fig 1 图1* Co.,Ltd.焊缝检验规程4Rev.:0Page:5 of 14Title: RADIOGRAPHIC EXAMINATION PROCEDURE FOR BUTT WELDSTable 4 Wire IQI Designation, Wire Diameters and Wire Identity in. (mm) Table 4 IQI Sets and wire Diamet
16、er 表4 线型IQI标识和线径 表4象质计组别和线径Wire Diameters in. (mm)线径英寸(毫米)Set AWire No.Set BWire No.A组线号AB组线号B0.0032(0.08)10.010(0.25)60.0032(0.08)10.010(0.25)60.004(0.1)20.013(0.33)70.004(0.1)20.013(0.33)70.005(0.13)30.016(0.4)80.005(0.13)30.016(0.4)80.0063(0.16)40.020(0.51)90.0063(0.16)40.020(0.51)90.008(0.2)50.0
17、25(0.64)100.008(0.2)50.025(0.64)100.010(0.25)60.032(0.81)110.010(0.25)60.032(0.81)11Set CWire No.Set DWire No.C组线号CD组线号D0.032(0.81)110.100(2.5)160.032(0.81)110.100(2.5)160.040(1.02)120.126(3.2)170.040(1.02)120.126(3.2)170.050(1.27)130.160(4.06)180.050(1.27)130.160(4.06)180.063(1.6)140.200(5.1)190.06
18、3(1.6)140.200(5.1)190.080(2.03)150.250(6.4)200.080(2.03)150.250(6.4)200.100(2.5)160.320(8)210.100(2.5)160.320(8)21 3.5.2 IQI Selection 3.5.2.1 The designated essential minimum wire diameter shall be as specified in Table 5 Table 5 IQI SELECTION 表5 象质计选用 3.5.2 IQI 选用 3.5.2.1 应显示的最小线径必须按表5规定。Nominal s
19、ingle-wall Material Thickness Range, in(mm)单壁标称材料厚度范围in(mm)Source Side IQI射源侧IQIFilm Side IQI 胶片侧IQIEssential WireDiameter应显示的线径in (mm)Wire No.线号Essential WireDiameter应显示的线径in (mmWire No.线号Up to 0.25, incl. 0.25(6.4)0.008(0.2)50.006(0.16)4Over 0.25 thr.0.375 0.250.375(6.49.5)0.010(0.25)60.008(0.2)5O
20、ver 0.375 thr.0.5 0.3750.5(9.512.7)0.013(0.33)70.010(0.25)6Over 0.5 thr.0.75 0.50.75(12.719.1)0.016(0.4)80.013(0.33)7Over 0.75 thr.1.00 0.751.00(19.125.4)0.020(0.51)90.016(0.4)8Over1.00thr.1.50 1.001.50(25.438.1)0.025(0.64)100.020(0.51)9Over 1.50 thr.2.00 1.502.00(38.150.8)0.032(0.81)110.025(0.64)10
21、 3.5.2.2 For welds with reinforcements, the thickness on which the IQI is based is the nominal single wall thickness plus the estimated weld reinforcement not to exceed the maximum permitted by the SectionDivision 1. For welds without reinforcements, the thickness on which the IQI is based is the no
22、minal single wall thickness. In both cases backing rings or strips shall not be considered as part of the weld thickness in IQI selection. 3.5.3 Placement of IQIs 3.5.3.1 The IQI(s) shall be placed on the source side of the part being examined. When configuration or size prevents placing the IQI(s)
23、on the part or weld, the IQI(s) may be placed on a separate block in compliance with para. T-277.1 of Section V. The separate block shall be placed as close as 3.5.2.2 对有余高焊缝，象质计放处的厚度是标称单壁厚度加上不超过第卷第一分册中允许的焊缝 最大余高估计值。没有余高的焊缝，象质计放处的厚度是标称单壁厚度。在以上两种情况下，衬环或衬带均不作为焊缝厚度的一部分来考虑。 3.5.3 象质计的放置 3.5.3.1 象质计必须放在被
24、检工件的射线源侧。当透照布置或结构尺寸妨碍象质计放在工件或焊缝上时，象质计可放在一个单独的试块(符合ASME第卷T-277.1要求)上。此试块的放置应* Co.,Ltd.焊缝检验规程4Rev.:0Page:6 of 14Title: RADIOGRAPHIC EXAMINATION PROCEDURE FOR BUTT WELDSpossible to the part being radiographed. 3.5.3.2 Where inaccessibility prevents hand placing the IQI(s) on the source side, the IQI(s)
25、 shall be placed on the film side in contact with the part being examined. A lead letter “F” shall be placed adjacent to or on the IQI(s). 3.5.3.3 The IQI(s) shall be placed on the weld so that the length of the wires is perpendicular to the length of the weld. The identification number(s) and , whe
26、n used, the lead letter “F” shall not be in the area of interest, exept when geometric configuration makes it impractical. 3.5.4 Number of IQIs 3.5.4.1 When one or more film holders are used for an exposure, at least one IQI image shall appear on each radiograph. 3.5.4.2 If the density of the radiog
27、raph anywhere through the area of interest varies by more than minus 15% or plus 30% from the density adjacent to the designated wire of a wire IQI, within the minimum/maximum allowable density ranges specified, then an additional IQI shall be used for each exceptional area or areas and the radiogra
28、ph retaken. 3.5.4.3 For cylindrical components or spherical components where the source is placed at the center of the component for a single exposure, at least three IQIs, spaced approximately 120deg. apart, are required. 3.5.5 IQI Sensitivity Radiography shall be performed with a technique of suff
29、icient sensitivity to display the essential wire of a wire IQI, which is essential indication of the image quality of the radiograph. The radiographs shall also display the identifying numbers and letters. If the essential wire do not show on any film in a multiple film technique, but do show in composite
