1、小家电产品制程过程IPQC检验控制计划中英文版小家电产品制程过程IPQC检验控制计划中英文版机种：type of machineKETTLEMODEL NO.: XXXsampling standard 抽样方案：GB/T2828.1-2012 AQL:Crit=（A）0 Maj=（B）1.0 Min（C）2.5numberchecking item:检验需求/依据 support document检验方法/计量工具checking method/ checking sample sizeAQL levelremarkProcess:assemblyProvide department：QCv
2、ersion：A/0 number：PQC001编号Process namefixed Product featuresparametersKey control characteristics检测方法Testing toolsinspectionControl method sampling fractionsampling frequency1取检煲身/装配灯罩密封圈Take pot body/assembly chimney sealing ring外观 appearance1.检查壶身是否有裂痕，刮伤，变形，凹点，卷边狗牙，水窗是否有反边不良。Check for cracks in p
3、ot body, scratches, deformation, pits, edge dog teeth, bad water window if there is a reverse side 2.发热盘冷针无生锈，松动，蒸汽管钎焊不良等。Hot plate cold needle without rust, loose, steam pipe and poor soldering. 3.码仔焊接不良。Code bad welding 4.密封圈装到位，不能有烂/脏污Sealing ring installed in place, there can be bad/dirt目測 eyeba
4、lling 100%All inspection操作员自检The operator self-inspection目測 eyeballing 2PCS2HIPQC抽检 spot check2组装水窗（右）Assemble the water window外观 appearance1.水窗装到位不能有爆裂/顶白/丝印不良Long nose pliers water window is installed in place cannot have burst/white/screen printing is bad 目測 eyeballing 100%All inspection操作员自检The
5、operator self-inspection目測 eyeballing 2PCS2HPQC抽检 spot check3组装水窗（左）Assemble the water window外观 appearance1.水窗装到位不能有爆裂/顶白/丝印不良Long nose pliers water window is installed in place cannot have burst/white/screen printing is bad 目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection目測 eyeba
6、lling 2PCS2HPQC抽检记录4装配灯罩，锁灯罩扣位片，涂704硅胶（水泥电阻）Assembly of chimney, chimney screw slice, with 704 silica gel (cement resistor)外观 appearance1. 检查灯罩整体是否完整,且灯孔外罩有无气泡。 2. 锁灯罩扣位要扭紧/到位。 3. .涂硅胶要均匀/锁水泥电阻要牢固。1. Check the lamp shade is complete whole, and light hole cover any air bubbles. 2. Lock the lampshade
7、buckle fastening/in place. 3. Coated silica gel evenly/cement resistance to strong lock.目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection目測 eyeballing 2PCS2HPQC抽检 spot check5碰焊端子，装配开关装饰，放云母片Touch welding terminals, decoration, assembling switch put mica sheet碰焊机Touch welding machin
8、e外观 appearance1.焊接面有方向，焊接顶面要平整/焊接面积不少于2/3 2.焊接牢固不能脱焊。9kg的拉力 3.装配开关装饰不能有裂痕/顶白/装不到位的现象。 1. Welding surface has direction, top surface is flat and level/welding area of not less than two-thirds (2) welding is firm cannot desoldering. Of 9 kg or pull 3. Decoration assembling switch cannot have crack/whi
9、te/assembly does not reach the designated position phenomenon. 目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection目測 eyeballing 目測 eyeballing 2PCS2HPQC抽检 spot check点焊机温度作业温度330-390Operating temperature 330-390 目測 eyeballing/测量test 2PCS2HPQC抽检 spot check6涂导热油，涂704硅胶（蒸汽管周边位置）Heat condu
10、ction oil, with 704 silica gel (around steam pipe location)夹具fixed外观 appearance1.用夹具放在铝板平面紧贴涂导热油要均匀/不可有漏涂。 Painted the heat conduction oil with fixture on the aluminum plate plane close to homogeneous/there shall be no leakage. 2.硅胶不可漏涂The silicone do not leak目測 eyeballing 100%全检All inspection操作员自检T
11、he operator self-inspection目測 eyeballing/测量test 2PCS2HPQC抽检记录7装配蒸气管及锁电制螺丝Steam pipe assembly screws and lock the electric system夹具fixed外观 appearance1.电制组装线要牢固，螺丝要打紧/不可滑牙/漏打/用错螺丝。Electrical system assembly line wants firm, screws are matter/non slip teeth/play/using the wrong screw. 2.蒸汽硅胶要装到位，不能有漏装。
12、 2. Steam silica gel pack in place, there can be no packing. 目測 eyeballing 100%全检All inspection操作员自检目測 eyeballing 2PCS2HPQC抽检记录8锁指示灯线组合水泥电阻固定夹Cement resistance clamp lock indicator line combination电批 ELECTRIC SCREW DRIVER外观 appearance1.电制组装插线要到位，不能松脱，Electrical system assembly line is in place, not
13、loose 2.锁水泥电阻固定夹要打紧/不可有松动/螺丝未打紧/螺丝滑牙等现象。 Cement resistance clamp lock to matter/not have loose not matter/screws/screw the phenomenon such as sliding tooth. 目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection目測 eyeballing 2PCS2HPQC抽检 spot check9插接连接线端子及灯线微型端子Inserted terminals and li
14、ght line miniature terminal in succession尖嘴钳nose pliers1.插线不能松/插到位/应能承受5kg的拉力Plug wire cant loose/insert in place, should be able to bear 5 kg pulling force 2.插线区分：L为红线N为黑线不能有插做.Plug wire to distinguish: L is the red line N for the black line cant be inserted 3.微型端子方向不能错位,且要插到位,排线整齐, Miniature termi
15、nal direction not dislocation, and to put in place, platoon line, 目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection目測 eyeballing 2PCS2HPQC抽检 spot check螺丝扭力Screw torque5Kgf.cm扭力目測 eyeballing/测量test 2PCS2HPQC抽检 spot check10插灯头到灯罩及灯线排位固定Lamp holder inserted into the lamp shade and lig
16、ht line position is fixed尖嘴钳nose pliers外观 appearance1.插灯头插到位不能有松出/灯线要排好Plug socket plug in place not veer away/lamp line to line目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection目測 eyeballing 2PCS2HPQC抽检 spot check11指示灯连接线绑扎带Light cable tie belt外观 appearance1.灯线排线整齐，再用扎带把灯线绑到温控器其固定扣
17、位内扎紧/不能有漏扎Light line wiring tidy, with a cable tie tied the lamp wire to the thermostat within its fixed buckle a tightly packed/there can be no leakage。目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection目測 eyeballing 2PCS2HPQC抽检 spot check12内观结构检查Vipassana structure inspection外观 app
18、earance1.检查内部排线要排好引线不能碰到发热盘。Check the internal wiring to make a wire without touching hot plate 目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection2.端子要插到位，能承受5Kg的拉力Terminal to put in place, can pull under 5 kg目測 eyeballing 2PCS2HPQC抽检 spot check目測 eyeballing 13装配底盖/锁螺丝Bottom cover a
19、ssembly/lock screw电批 ELECTRIC SCREW DRIVER外观 appearance1.装下壳时注意不能压到引线。 2.盖底壳前要内检，确保里面无异物 3.电制打螺丝要到位，不能有松动，滑牙，漏打，用错螺丝等。 目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection目測 eyeballing 2PCS2HPQC抽检 spot check螺丝扭力Screw torque5Kgf.cm扭力目測 eyeballing/测量test 2PCS2HPQC抽检 spot check14装配壶盖支架/锁
20、手把螺丝Assemble the lid holder/locking screws in hand电批 ELECTRIC SCREW DRIVER外观 appearance1.检查支架是否有缺胶，支架要装到位。To check whether there is lack of glue, stent stent put in place.2.手把螺丝要打到位；不能松动/漏打/滑牙/手把不能有刮花等。Hand screw to play in place; Cant play/loose/leakage sliding tooth/hand cannot have scratches, etc
21、.目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection目測 eyeballing 2PCS2HPQC抽检 spot check螺丝扭力Screw torque5Kgf.cm扭力目測 eyeballing/测量test 2PCS2HPQC抽检 spot check15组装按制推杆，组装开盖按制及锁螺丝Push rod assembly according to the system, open assembly according to the system and lock screw电批ELECTRIC SCR
22、EW DRIVER外观 appearance 螺丝扭力Screw torque1.检查按制是否有电镀不良/刮花 Check if there is a bad plating/scratched by measure 2.组装按制锁螺丝要到位/不能松/滑牙Assembled according to the system to lock screw in place/cant/sliding tooth目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection目測 eyeballing 目測 eyeballing 2P
23、CS2HPQC抽检 spot check5Kgf.cm扭力目測 eyeballing/测量test 2PCS2HPQC抽检 spot check16组装壶盖下盖，手把盖Assembled under the lid cover, cap in hand外观 appearance1，不能漏放硅胶垫， 手把盖其硅胶槽涂704胶后要及时装配硅垫，且用手把硅胶压平，不可松脱。Cannot leak put silica gel cushion, cap in hand to in a timely manner after the silica 704 glue tank assembly silic
24、on pad, and flatten the silica gel by hand, not loosen. 2.手把盖装配到壶盖支架的三个扣要到位，且不能有暴裂。Hand to cover assembly to the lid support three button to reach the designated position, and there can be no crack. 3.手把上下盖接合线间隙均匀,0.5mm手把盖不能有刮花。Hand up and down cover joint line uniform clearance, 0.5 mm or less hand
25、 cover cannot have scratches. 目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection目測 eyeballing 2PCS2HPQC抽检 spot check17组装壶上盖及锁螺丝Assembled pot lid and lock screw电批ELECTRIC SCREW DRIVER外观 appearance1.壶盖螺丝要打紧,不能有扫头、滑牙等不良现象，螺丝扭力:5kg.f/cmLid screws to matter, cannot brush head, slide toot
26、h etc. Bad phenomenon, screw torque: 5 kg. / cm f 2，壶盖与装饰装配起级不能超出0.5mm Lid and decoration assembly level not higher than 0.5 mm 目測 eyeballing 100%2PCS操作员自检The operator self-inspection目測 eyeballing 2PCS2HPQC抽检 spot check18冷态四合一测试耐压测试功能测试functional test高压仪High pressure gauge1.耐压测试1250V/1MA/2S不报警为OKWit
27、hstand voltage test 1 ma / 1250 v / 2 s dont alarm is OK 目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection仪器点检Instrument the tally每1小时点检一次Every 1 hour and check again目測 eyeballing 2PCS2HPQC抽检 spot check19干烧测试Dry test测试台功能测试functional test功率仪Power meter电压调至180V/时间应15-30秒Voltage to 1
28、80 v/time should be 15 to 30 seconds目測 eyeballing 100%全检All inspectionPQC抽检 spot check检查不能有干烧不跳/慢跳/灯不亮/INTCheck not have dry not jump/jumping/slow/INT light not on目測 eyeballing 100%全检All inspectionPQC抽检 spot check20煮水测试Boil the water test测试台功能测试functional test检查煮水不能有快跳/慢跳/不跳/漏水Check the boiled water
29、 cant jump slow/jump/jumping/leaking目測 eyeballing 100%全检All inspection操作员自检The operator self-inspection目測 eyeballing 2PCS2HPQC抽检 spot check21摆水测试Using the water测试架摆水4小时检查任何部位不能有漏水现象Put water 4 hours to check any parts not have leakage phenomenon目測 eyeballing 100%全检All inspection操作员自检The operator sel
30、f-inspection目測 eyeballing 2PCS2HPQC抽检 spot check22倒水/装配开关按制Water/assembling switch according to the system外观 appearance1.倒水时先检查壶身任何部位没有漏水才可下拉。Check when water pot body any part not leaking to the drop-down. 2.装开关要装到位不能发白现象Assembling switch to put in place cant white phenomenon。目測 eyeballing 100%全检v操作员自检The operator self-inspection目測 eyeballing 2PCS2HPQC抽检 spot check23吹出壶内水珠Blow out the water用气枪外观 appearance1.把壶内的水吹干，水标不能有水珠Blow dry in POTS of water, the water do not have water 目測 eyeballi
