1、数控加工实训报告 12500字三一文库（XX）数控加工实训报告 12500字 上岗培训实训报告 专业班级：机电0931姓 名： 刘秋慧学 号： 11 号前言在大学的最后一段时间，我有幸参加了数控实训。通过这次学习实践，使我对数控的掌握从当初的朦胧不懂到如今的熟悉并会操作机床，加工零件这次数控中级培训对我来说，这是一次提高、一次借鉴、一次实践，使我在大学的学习中深感收获巨大，这将受益终生。近年来，随着计算机技术的发展，数字控制技术已经广泛应用于工业控制的各个领域，尤其是机械制造业中，由于数控化加工可以让机械加工行业朝高质量，高精度，高成品率，高效率方向发展,最重要的一点是还可以利用现有的普通车床
2、，对其进行数控化改造，这样可以降低成本，提高效益。普通机床经经历了近两百年的历史。随着电子技术、计算机技术及自动化，精密机械与测量等技术的发展与综合应用，生产了机电一体化的新型机床一一数控机床。数控机床一经使用就显示出了它独特的优越性和强大生命力，使原来不能解决的许多问题，找到了科学解决的途径。数控车床是数字程序控制车床的简称，它集通用性好的万能型车床、加工精度高的精密型车床和加工效率高的专用型车床的特点于一身，是国内使用量最大，覆盖面最广的一种数控机床，也是是一种通过数字信息，控制机床按给定的运动轨迹，进行自动加工的机电一体化的加工装备，经过半个世纪的发展，数控机床已是现代制造业的重要标志之
3、一，在我国制造业中，数控机床的应用也越来越广泛，是一个企业综合实力的体现。这次数控实训，内容有车床，铣床。这次学习偏向于机床操作。通过电脑编程模拟和下车床操作，以及加工零件。我对数控的学习有了一定的掌握。对于刚开始的编程理解，我个人还是比较感兴趣，从当初的一知半解到现在熟悉运用每个命令，并理解其含义，都是自己每天不断的摸索和老师耐心的教导息息相关。一、 对数控编程和模拟的理解和运用我很荣幸能有这么好的老师来教我们数控编程，其实学习最主要的还是靠自己去多练，但关键的时候有老师指导，这样还是进步快点。特别是刚开始接触编程和机械加工的时候，有老师指导进步特别快。记得老师开始讲编程的过程，特别对经常使
4、用的代码给介绍出来，然后对点位的理解和计算。对模拟好的零件进行模拟加工。通过这些知识点的学习，我才渐渐的理解数控编程的一些基本要领。机床上对刀是我之前遇到的最大难题，这是由于命令使用不习惯，和基本感念理解不够透彻，不过通过后面的反复练习，现在已经熟悉掌握了模拟系统。如今已经能够看懂图，知道走刀路线。以及涉及到的点位能够进行换算。二、理论知识的学习和理解对于老师的加工要求，我已经认真的去学习，当然，相对要记住每个知识点，还是有一定的差距，但我有信心能把理论知识学习好。我认为最主要的是去理解每个知识点，而不是死记硬背，因为许多的理论知识都会在实际操作中用到，而且必须掌握。只有完全的理解理论上的知识
5、，才能更好的去完成实际的操作。比如机床上的按钮，走刀路线，刀补等。都涉及到许多理论知识。只有把理论知识吃透了，才能在加工过程中认真的去遵守规则，更安全的完成零件的加工。 首先熟练运用模拟仿真软件进行模拟仿真，在经过仔细的工艺过程构思后，编制好程序，进入仿真；首先对刀，做到准确快速无误。然后输入导入程序进行模拟加工。加工成功无语后，携带程序到实际机床实践加工，注意易错事项后，顺利加工。三、铣床零件加工零件：等高线加工参数设定：毛胚设定：加工轨迹模拟：加工程序%126310G90G54G00Z100.00012S3000M0314X0.000Y0.000Z100.00016X-81.412Y40.
6、81118Z55.00020G01Z45.00010022G02X-59.722Y65.120I31.459J-6.2391000 24G02X-51.984Y66.606I10.353J-33.014 26G01X-48.01628G02X-32.986Y61.746I-2.313J-32.826 30G02X-26.590Y56.489I-16.738J-26.885 32G02X-26.200Y54.216I-1.626J-1.449 34G03X-27.403Y52.462I26.769J-19.644 36G01X-26.905Y52.14338G02X-24.230Y52.991I
7、1.846J-1.180 40G02X-23.273Y52.232I-0.829J-2.027 42G02X-22.282Y50.645I-37.848J-24.742 44G02X-18.129Y37.397I-27.825J-15.999 46G01X-17.537Y37.44848G03X-22.759Y52.679I-33.135J-2.850 50G02X-23.799Y55.903I2.314J2.527 52G02X-9.722Y65.120I22.867J-19.565 54G02X-1.984Y66.606I10.399J-33.262 56G01X-2.021Y67.183
8、58G03X-23.165Y57.649I2.074J-32.810 60G02X-25.992Y57.004I-1.758J1.18662G03X-41.518Y66.428I-25.101J-23.849 64G01X-42.212Y66.62666G03X-82.326Y42.782I-8.135J-31.979 68G03X-58.482Y2.669I31.979J-8.135 70G02X-56.210Y0.050I0.063J-2.24072G03X-60.375Y-16.766I27.538J-15.745 74G01X-60.327Y-17.01476G03X-29.818Y-
9、43.510I28.503J2.006 78G03X-3.315Y-13.095I-2.006J28.503 80G03X-6.885Y-1.190I-29.534J-2.367 82G02X-6.608Y2.037I1.490J1.498 84G02X-5.456Y2.419I1.213J-1.730 86G03X-0.008Y2.005I5.317J33.881 88G03X4.514Y2.322I-0.132J34.298 90G02X7.341Y1.083I0.823J-1.967 92G02X7.431Y-0.050I-2.004J-0.728 94G03X3.315Y-16.865
10、I27.459J-15.632 96G03X33.721Y-43.513I28.527J1.879 98G03X60.375Y-13.194I-1.879J28.527 100G03X56.805Y-1.190I-29.579J-2.264 102G02X57.292Y2.421I1.613J1.621104G03X82.947Y32.788I-7.612J32.451 106G03X82.996Y34.635I-32.908J1.806 108G03X43.326Y66.935I-33.018J-0.040 110G03X26.439Y57.748I6.652J-32.340 112G02X
11、23.710Y57.202I-1.667J1.243114G03X-2.021Y67.183I-23.657J-22.830 116G01X-1.984Y66.606118X1.984120G02X23.212Y56.688I-2.172J-32.324 122G02X23.553Y54.514I-1.467J-1.344 124G03X17.051Y33.709I26.927J-19.834 126G01X17.993Y33.736128G02X17.979Y34.657I32.115J0.928 130G02X18.018Y36.210I31.911J-0.006 132G02X22.82
12、7Y51.538I32.703J-1.843 134G02X26.408Y52.599I2.120J-0.581136G02X31.747Y38.891I-25.580J-17.856 138G01X32.328Y38.969140G03X27.341Y52.480I-32.664J-4.382 142G02X26.097Y55.430I2.874J2.949 144G02X26.100Y55.605I4.060J0.002 146G02X28.423Y58.273I6.005J-2.882 148G01X28.819Y58.621150G02X73.987Y55.816I21.181J-23
13、.986 152G02X71.371Y10.816I-23.986J-21.181154G02X57.391Y3.531I-21.471J24.145 156G02X53.919Y3.284I-2.115J5.190158G03X44.395Y10.574I-25.068J-22.880 160G03X32.193Y13.502I-12.792J-26.424 162G01X31.944Y13.454164X29.960Y13.451166G02X26.796Y15.526I-0.897J2.082 168G01X26.895Y16.022170G03X32.328Y38.969I-27.23
14、2J18.565 172G01X31.747Y38.891174G02X31.983Y33.135I-30.913J-4.148 176G02X28.910Y20.982I-32.720J1.809 178G02X27.124Y17.708I-26.336J12.243 180G02X23.711Y16.552I-2.106J0.601 182G02X23.592Y16.647I1.297J1.745 184G02X17.993Y33.736I26.091J18.010 186G01X17.051Y33.709188G03X19.484Y22.123I33.429J0.972 190G03X2
15、1.965Y17.212I35.023J14.614 192G02X22.956Y15.774I-28.538J-20.729 194G02X23.453Y12.649I-1.600J-1.856 196G01X23.234Y12.382198X22.966Y12.163200G03X17.386Y9.514I11.954J-32.378 202G01X18.834Y7.058204G02X24.752Y9.614I13.102J-22.215 206G02X28.026Y9.912I2.042J-4.297 208G03X49.206Y1.724I22.056J25.569 210G02X5
16、1.855Y0.962I0.434J-3.474212G02X47.272Y-35.555I-19.939J-16.044 214G02X9.993Y-28.521I-15.426J20.544 216G02X6.155Y-15.012I21.852J13.510 218G02X6.212Y-13.294I25.680J0.000 220G02X9.234Y-2.917I25.725J-1.864 222G02X18.834Y7.058I22.703J-12.241 224G01X17.386Y9.514226G03X14.484Y7.599I17.544J-29.745 228G03X11.
17、161Y4.722I46.669J-57.274 230G02X-10.863Y4.573I-11.211J29.247 232G03X-14.331Y7.398I-58.301J-68.020 234G01X-16.051Y5.175236G02X-6.212Y-16.766I-15.619J-20.181 238G02X-41.192Y-38.928I-25.613J1.740 240G02X-53.414Y-28.919I9.367J23.903 242G01X-53.611Y-28.621244G02X-57.505Y-15.036I21.750J13.585 246G02X-52.9
18、17Y-0.397I25.645J-0.000 248G02X-50.298Y1.627I3.063J-1.257 250G03X-30.208Y8.572I-0.290J33.369 252G02X-27.431Y10.158I3.649J-3.162 254G02X-16.051Y5.175I-4.239J-25.164 256G01X-14.331Y7.398258G03X-16.518Y9.038I-54.674J-70.643 260G03X-21.974Y11.716I-16.949J-27.634 262G02X-24.110Y14.023I0.179J2.308 264G02X
19、-23.998Y14.732I2.314J-0.000 266G03X-23.857Y14.924I-25.933J19.301 268G03X-17.537Y37.448I-26.815J19.673270G01X-18.129Y37.397272G02X-18.809Y27.530I-31.985J-2.751 274G02X-22.876Y17.708I-31.185J7.161 276G02X-25.612Y16.212I-2.106J0.600 278G02X-26.408Y16.647I0.630J2.097 280G02X-32.020Y34.657I26.092J18.010
20、282G02X-31.982Y36.210I31.911J-0.006 284G02X-27.173Y51.538I32.703J-1.843 286G02X-26.905Y52.143I2.116J-0.576 288G01X-27.403Y52.462290G03X-30.515Y23.016I27.895J-17.836 292G03X-27.539Y17.113I33.824J13.354 294G02X-26.988Y14.584I-1.387J-1.626 296G02X-29.067Y13.354I-1.937J0.903 298G03X-53.630Y3.475I-2.572J
21、-29.079 300G02X-54.861Y3.037I-1.300J1.703 302G02X-82.019Y34.690I4.867J31.653 304G02X-81.983Y36.210I31.943J0.002 306G02X-81.412Y40.811I32.009J-1.635 308G01Z50.000100310G00X-81.448Y40.913312G01Z40.000100314G02X-60.020Y65.079I31.536J-6.3801000 316G02X-51.984Y66.667I10.611J-32.583 318G01X-48.016320G02X-
22、32.986Y61.806I-2.330J-32.868 322G02X-26.529Y56.489I-16.709J-26.874 324G02X-26.141Y54.216I-1.634J-1.449 326G03X-32.543Y35.639I26.698J-19.591 328G01X-32.047Y35.623330G02X-30.655Y43.998I31.715J-0.971 332G02X-29.911Y46.181I26.180J-7.707 334G02X-27.133Y51.736I35.061J-14.059 336G02X-24.133Y53.016I2.083J-0
23、.726 338G02X-23.214Y52.232I-0.916J-2.005 340G02X-22.222Y50.645I-38.366J-25.083 342G02X-18.071Y37.423I-27.791J-15.988 344G01X-17.596Y37.465346G03X-22.917Y52.827I-33.127J-2.869 348G02X-23.809Y56.002I2.071J2.295350G02X-10.020Y65.079I23.145J-20.147 352G02X-1.984Y66.667I10.664J-32.851 354G01X1.984356G02X
24、23.272Y56.688I-2.188J-32.364 358G02X23.561Y54.415I-1.462J-1.341 360G03X17.144Y36.556I27.101J-19.821 362G01X17.991Y36.506364G02X19.196Y43.502I31.675J-1.854 366G02X20.089Y46.181I31.525J-9.020 368G02X22.867Y51.736I35.061J-14.059 370G02X26.439Y52.629I2.074J-0.708372G02X31.844Y38.631I-25.461J-17.874 374G
25、01X32.305Y38.689376G03X27.083Y52.778I-32.692J-4.105 378G02X26.072Y55.430I2.075J2.310380G02X26.191Y56.002I3.097J-0.344 382G02X39.980Y65.079I23.145J-20.147 384G02X48.016Y66.667I10.664J-32.851386G01X51.984388G02X82.044Y33.036I-2.101J-32.127 390G02X57.391Y3.472I-32.149J1.748 392G02X53.919Y3.224I-2.115J5
26、.178394G03X44.395Y10.516I-25.089J-22.904 396G03X32.192Y13.442I-12.791J-26.429 398G01X31.944Y13.393400X29.960402G02X26.736Y15.526I-0.898J2.146 404G01X26.835Y16.022406G03X32.305Y38.689I-27.220J18.562 408G01X31.844Y38.631410G02X32.044Y33.135I-30.865J-3.875 412G02X28.968Y20.982I-32.760J1.825 414G02X27.1
27、83Y17.708I-26.566J12.367 416G02X23.693Y16.510I-2.153J0.590 418G02X23.562Y16.617I1.286J1.726 420G02X17.937Y34.657I26.104J18.035 422G02X17.991Y36.506I31.676J-0.003 424G01X17.144Y36.556426G03X18.055Y26.587I33.522J-1.962 428G01X18.353Y25.546430G03X19.395Y22.470I43.041J12.864 432G03X21.925Y17.411I32.432J
28、13.054 434G03X23.016Y15.774I38.786J24.676 436G02X23.165Y12.252I-1.519J-1.828 438G01X23.115Y12.202440G03X16.042Y8.596I11.589J-31.470 442G01X17.566Y6.321444G02X24.752Y9.673I14.410J-21.515 446G02X28.026Y9.970I2.039J-4.279 448G03X49.206Y1.786I22.047J25.556 450G02X51.885Y0.992I0.434J-3.452452G02X57.540Y-
29、16.667I-19.620J-16.018 454G02X47.272Y-35.615I-25.962J1.812 456G02X9.938Y-28.542I-15.433J20.607 458G02X6.094Y-15.011I21.901J13.533 460G02X6.151Y-13.294I25.742J0.003 462G02X9.178Y-2.914I25.825J-1.901 464G02X17.566Y6.321I22.797J-12.280 466G01X16.042Y8.596468G03X11.260Y4.712I18.666J-27.869 470G02X4.912Y
30、2.958I-11.259J28.371 472G01X4.985Y2.513474G02X7.112Y1.634I0.352J-2.161 476G02X7.490Y-0.050I-1.775J-1.283 478G03X3.373Y-16.865I27.510J-15.647 480G03X33.716Y-43.461I28.470J1.874 482G03X60.318Y-13.194I-1.873J28.470 484G03X56.746Y-1.190I-29.630J-2.282 486G02X57.292Y2.480I1.646J1.631488G03X82.887Y32.788I
31、-7.583J32.365 490G03X82.939Y34.635I-32.908J1.849 492G03X44.990Y67.163I-32.915J-0.000 494G03X26.835Y58.085I5.068J-32.830 496G02X23.710Y57.143I-2.063J1.190498G03X-22.768Y57.986I-23.661J-22.832 500G02X-25.992Y56.944I-2.163J1.184502G03X-41.518Y66.369I-25.100J-23.848 504G01X-42.212Y66.567506G03X-82.267Y42.783I-8.135J-31.920 508G03X-58.482Y2.728I31.920J-8.135 510G02X-56.151Y0.050I0
